AdaptiQ is a ready-to-use vials that gives more freedom with a leaner process, improved quality and more flexibility.
SCHOTT adaptiQ consists of a patented nest that securely holds as many as 100 clean and sterile vials in an industry standard tub. The pharmaceutical company can then immediately fill these vials on its filling lines without having to perform arduous processing steps like washing, drying, and sterilization. Schott developed this process in cooperation with innovative and highly regarded machine suppliers. AdaptiQ vials can be processed on a wide range of existing and new fill + finish equipment, allowing the vials to remain nested throughout the fill + finish process including lyophilization. AdaptiQ can improve total cost of ownership Processing sterile and nested vials which can result in lower investments, reduced running costs (WFI, electricity) and less required clean room space as well as improved line yields. Superior quality adaptiQ™ nest design operates completely glass-to-glass contact free. This reduces the risk of glass breakage throughout the entire fill + finish process and maintains the high cosmetic quality of SCHOTT TopLine vials. The bottom is freely accessible and thus ensures the perfect temperature transition, especially during lyophilization. The patented design developed by SCHOTT follows the common format of syringe manufacturing to ensure that adaptiQ can be processed on existing nest filling lines As SCHOTT combines the adaptiQ nest with an industry standard tub, with which customer will be able to fill multiple containers efficiently on the same machine. This enhance the flexibility & efficiency. Quick and easy loading and unloading of nests into the freeze dryer without the need of additional loading tools. Standard packaging The adaptiQ™ nest is positioned in a tub. The tub is covered with a Tyvek inlay, placed in the tub followed by a Tyvek seal. After being packed in header bags, the tubs are sterilized. So it help in Simplifying the lyophilization. This process has streamlined the pharma industry filling process with ready to use vials.