Double the packing speed and fully recyclable right on your doorstep...

Ocado customers will start to receive three varieties of apples packaged in the new Pro-Produce linerless pack format. The move from bubble wrap and label to printed cardboard will prevent unnecessary waste to landfill.

The launch is the result of a cross industry collaboration between the retailer, producers OrchardWorld and Peake fruit, Ravenwood Packaging and ProPrint group.

The bubble wrap used in the existing Ocado apple packaging had the key function to protect the fruit to avoid food waste. It was important to maintain the quality of the product through the more demanding on-line process.

The new pack will eliminate almost 12 tonnes of hard to recycle plastic annually. 

Orchard World trialled several carton-board packaging alternatives, however, the linerless print and technology fundamental to this pack meant the packing speed has now doubled - bringing production efficiency as well as improved recyclability.

The new Pro-Produce pack combines a food grade board printed ‘lid’ applied to a nested carton-board tray using a Ravenwood Linerless applicator giving the pack a premium look and Ocado branding.

Trials showed that the pack supports and protects apples through their journey also delivering in recyclability as confirmed by OPRL. Customers recognise the pack as recyclable, and can easily dispose of both components together at their doorstep helping them recycle.

"The Pro-Produce pack has enabled us to accomplish the two key design criteria we set ourselves when seeking to remove the hard to recycle plastic bag from our supply chain. The move to cardboard has enabled us to meet our target to use a 100% recyclable packaging material. The tray and lid design have also allowed us to maintain the required product protection throughout OrchardWorld and Ocado’s supply chain. With the improved packing speeds offered by the Ravenwood machine and the development skills of Peake Fruit, we are delighted with the improved production efficiencies and enhanced sustainability principals we can offer the Ocado consumer." - Mike Jobbins, OrchardWorld.

Moving to 100% recyclable packaging
As part of the overall strategy and as signatories of the UK Plastics Pact, Ocado have committed to reduce their dependence on plastic and use 100% recyclable packaging for all own label products by 2023. The Pro-Produce pack using Ravenwood linerless technology for fresh produce, enabled Ocado to move from a hard to recycle bubble wrap format to a fully recyclable cardboard pack. The pack will help to contribute significantly towards sustainability targets and embedding circularity. 

"At Ocado, we are always looking for ways to reduce our waste and provide our customers with greener choices. We are delighted to be rolling out fully non-plastic packaging for three of our best selling varieties of own label apples. Our team is hard at work developing more packaging innovations for our extensive range. Ocado Retail is committed to being the most sustainable grocer and this further demonstrates our industry leading credentials."

Srichakra Polyplast has commissioned a food-grade quality recycled polyethylene terephthalate (PET) pellet facility and a new polyolefins recycling facility to produce deodorised bottle-to-bottle grade quality polyolefin pellets.

The Hyderabad-based plastic recycling and waste management company has invested $10 million to strengthen its recycling capabilities for high grade recycled plastic to customers in India and global markets such as Europe and the United States.

The company’s new facility features US Food and Drug Administration-approved technology provided by Starlinger.

PET pellets

The company produces food-grade quality PET pellets, which can be used to produce food and beverage packaging such as water, carbonated soft drink and juice bottles as well as takeaway containers, and high quality deodorised polyolefin pellets, which can be used in home and personal care product packaging such as lotion, shampoo and detergent bottles.

Ravindra Venkata, CEO and Co-founder of Srichakra, said, “The new facility enables us to produce food-grade quality recycled plastic for customers and also gives locally-sourced plastic a new life, preventing it from entering the environment.”

Food-grade recycled plastic is close to virgin plastic in quality, allowing Srichakra to overcome one of the barriers to the development of the circular economy in India and positively impact the recycling value chain.

Paul Niedl, Commercial Head of Starlinger, said, “With the new Starlinger PET bottle-to-bottle recycling line with SSP treatment, Srichakra has expanded its scope of products into the important field of food-grade rPET.”

One of the biggest advantages of plastic is convenience - it can be moulded into anything easily and would probably be the cheapest available.

But this comes at a cost - the environment. 

Unlike other materials, plastic does not disintegrate or decompose on its own and will lie round in nature for centuries, polluting it.

Though there is a growing awareness about the harm plastic can do to our environment, many people are forced to still use them due to the lack of awareness about more eco-friendly alternatives.

Biodegradable straw

The seemingly harmless plastic straws that we use and throw is one of the biggest environmental pollutants in the world.According to the Trash Free Seas Alliance, the average American uses 1.6 straws a day. In the US alone, that’s enough to circle the equator two and a half times.

As an alternative to the plastic ones, Saji Varghese, an English Professor from Christ University, Bengaluru has made eco-friendly, biodegradable straws from coconut leaves.

His organic creation is not only anti-fungal, can also withstand water for more than six hours, with a shelf life of over 12 months.

Eco-friendly carry bags and packing

Another major contributor to the growing plastic pollution is the single-use plastic carry bags. Despite several attempts to ban it these bags continue to be used widely and are often thrown away after use. But there are several eco-friendly and equally useful alternatives for them.Carry bags made from paper, or even leaves stitched together do the job and are easily degradable.

Edible cutlery

Plastic cutlery has become an integral part of food packaging, especially for online orders. Though there is an option to ask the restaurant not to send them, hardly anyone uses them and this cutlery once again add to our plastic waste problem. One of the ways to make sure that the cutlery is not wasted is to eat them too. 

Yes quite literally eat the cutlery. Edible cutlery is a thing and there are several companies, big and small that manufacture these.

Clay cups

Plastic or styrofoam cups are the norm at almost all tea shops, irrespective of which part of the country it is. These, once again are not biodegradable and are hardly processed by recyclers. They often end up in landfills or water bodies, polluting them. The best eco-friendly alternative for these is clay cups and glasses. They are also cheap and eco-friendly and can easily be disposed of after drinking. Buying these clay cups will also help the marginalized people who make them.

According to the latest insight from Defra, more than 67% of all packaging materials placed on the market in 2020 were recycled. Indeed, of the 12.6 million tonnes of packaging waste arisings, PRNs were issued for 7.8 million, including 76% of all metal packaging, 75.8% of glass and 65.6% of paper and cardboard.

But while packaging recycling rates should undoubtedly be celebrated, it’s important to pause and consider the 33% that didn’t make it to the reprocessing line – either sorted and sent for incineration or simply dumped in landfill. A minority percentage, granted, but still more than 4.8 million tonnes of waste – a weight equivalent to 32 blue whales, or 384,000 double decker buses.

Aluminium Packaging Recycling Organisation (Alupro) general manager Tom Giddings discusses why material choice, packaging design and product labelling can play a hugely pivotal role in engaging consumers, changing behaviours and maximising kerbside recycling rates.

Who is to blame?
The easy answer would be to point the finger of blame at a plethora of external factors, all combining to justify this tonnage. After all, insufficient education, inconsistent collection systems, accidental contamination, and dwindling consumer engagement all undoubtedly play their part.

However, we should instead see this as an opportunity to further improve packaging recycling rates. As an industry, we have an obligation to work collaboratively to reduce the volume of packaging sent to landfill and improve the circularity of the supply chain. As an industry, we need to find a solution.

But what can packaging manufacturers do to help? In short, by not only leading the way with incremental improvements when it comes to material choice, packaging design and product labelling – three elements capable of revolutionising recycling rates – but also by reaching out to brands and encouraging them to make more sustainable choices when it comes to their packaging choices.

Design for recycling
When it comes to effective packaging design to maximise recycling rates, simplicity is key. We need to make it easy for consumers to recycle their spent packaging, not a chore to separate material types, identify which can and which can’t be recycled, research which streams they should be placed in and be engaged throughout.

As such, we need to ensure that product packaging is designed, from the beginning, with the end goal of optimum recyclability. In essence, embracing design for recycling principles.

Smurfit Kappa announces the launch of its Green Finance Framework

Econovus says it fully meets the requirements of the global certification of compliance program for sustainability. The organisation has implemented an effective environment management system, which enables it to identify and manage all significant environment risks and to reduce them accordingly, as well as to continuously improve its environment performance.

Based on various sustainability initiatives, Econovus says it is further committed to achieving carbon- neutrality by FY2024. To achieve this goal, it is committed to:

Make continuous effort to increase the use of sustainable raw material as a part of responsible sourcing, to reduce the greenhouse gases (GHG) footprint as part of its climate change mitigation initiative.

To conduct lifecycle assessment (LCA) of the entire value chain (raw material, processing, transportation, retail and use phase and waste) to monitor carbon footprint for improvement and to achieve carbon neutrality target.

Econovus will manage its carbon footprint through is internal system called “Ecogauge’.

Econovus Packaging offers eco-friendly, cost-effective, heavy duty and industrial packaging for both export and domestic application. Its engineering solutions not only help reduce the packaging carbon footprint by up to 93 percent but also can help save up to 15 percent in packaging cost. Furthermore, through specialised design solutions, there is scope to improve up to 20 percent efficiency in container optimisation.

3D packages are emerging in the semiconductor packaging industry to address the serious technical challenges such as miniaturization, faster interconnections, power saving, and limitation to node transition in the front-end process. Typical 3D-package structures are stacked dies with through silicon via (TSV) and micro-bump interconnections, and face-to-face interconnections with micro-bumps for two dies. These are silicon "die" base structure.

Wafer-level packages (WLP) are the molded die components with redistribution layers, called wafer level CSP (WLCSP). This is a packaged component base structure. Many industry leaders are developing stacked WLCSP just like 3D-package structures to offer inexpensive alternatives to 3D packages.

These two packages are often categorized together now. Because of their similar package structures, the challenges are also similar. They need underfill to fill the gaps between stacked dies or molded components. The micro-bumps are too small for mold compounds to fill the gaps, so capillary underfill is the most popular way. For productivity, chip-on­-wafer process is desired: chip-stacking is done multiple times on a wafer, which includes another function as a bottom die. Then these stacked dies are filled with underfill. Tens to hundreds of dies are allocated on the wafer: very tight allocation with hundreds of micron distance to next stacked dies. Dispensing underfill between the stacked dies is thus one of the key challenges because of the narrow distance: small dot size, dispensing position accuracy, and productivity. The productivity means not only faster dispensing but also narrower distance is better for more dies on a wafer.

Key dispensing applications to serve the 3D packaging and WLP industries are:

• Capillary underfill dispensing for stacked dies and molded components
• Flux dispensing for die stacking