Black cat vineyard, a small, artisan winemaker in the napa valley, has performed a successful realworld test of a new multipack shipper for its wine bottles. Ach foam technologies launched a new wineloc recycledcontent summer wine shipper in may 2012. The 6pack wine shipper has been received into the market with enthusiasm. During may and june, ach delivered the first 5,500 packs into service. Ach&39s new shipper easily passed three tests, performed at ach foam&39s facility, a thirdparty agency and now a "real world test" via black cat vineyard. Ach offers a free packout test performed under controlled lab conditions, but black cat&39s owner, tracey reichow, wanted to see how the kit performed in a realworld setting. Ach was happy to oblige, especially given the fact that the wineloc summer kits are new on the market.
The package was shipped from napa, ca, to kansas city via ups using a 3day air shipment. The container was outfitted with temperature data loggers programmed to take readings every five minutes for the 72hour test period. The wineloc package was received in kansas city with no damage and an internal temperature after 72 hours of 79.7 degrees. The threshold for the test was 82 degrees. This test was performed during one of the hottest weeks of the year with daily temperatures well above 100 degrees. According to black cat&39s reichow, the wineloc shippers are not in fullscale use yet. "we want to know that our fine wines will be protected during the shipping process&mdashregardless of the climate changes they move through in transit," reichow says. "we were happy that ach foam was willing to perform a field test with us at no charge. Now we can go into official testing knowing the results up front." ach&39s erich brandt explains, "the official thirdparty packout tests can range from 5,000 to 20,000. So it&39s critical that the package pass the test on the first attempt because it&39s so expensive." ach foam&39s courtesy packout test is a replica of the official one in which they are able conduct drop & vibration testing in addition to thermal testing of the interior of the package. "in addition to offering a complimentary packout test for prequalification, we are happy to provide a realworld trial like the one we performed for black cat vineyard," says brandt. "it&39s a courtesy we find is beneficial to everyone." ach developed the new 6 and 12pack wine shippers to provide a constant stable temperature for approximately 72 hours.
This package system, designed to meet ista7e temperature testing profile, protects wine from the harsh high temperatures that often occur in transit during the summer months. According to erich brandt, svp sales and marketing, high temperatures can degrade the composition of wine. Extreme temperatures can also cause corks to leak and sometimes even pop from the bottle. "these are reasons that most wine makers will stop shipments of club orders during the summer months," explains brandt. "the wine industry has faced a dilemma for years wine drinkers still want wine in the summer&mdashno matter how difficult transporting it happens to be. &lsquoto ship or not to ship,&39 that is the question.
Ach took this complex problem to heart and, after applying design techniques from their duratherm brand insulated shipping container products line, developed 6 and 12pack wine shippers that solve the problem," brandt adds. The wine shippers are made with 60 percent recycled content, using ecosix reclaimed eps foam. The eps 6 and 12pack foam units are contained within a corrugated outer carton and use special designed pockets that hold frozen gel refrigerants and allow internal airflow. These refrigerants are designed specifically for the maximum amount of wine possible in the package, keeping the wine at or below 80 degrees f for up to 72 hours. This enables wine makers to ship 2day and sometimes 3day shipments to customers during the summer months and have peace of mind that the wine they spent so much time crafting arrives in good condition.