the dairy producer ak gida, a subsidiary of turkey&rsquos largest food group, ülker, is increasing its cream cheese production capacities. the company has purchased yet another thm 1648 form, filling and sealing ffs machine manufactured by oystar hassia.ranstadt, february 17, 2014. altogether, ak gida markets more than 20 different dairy products, from cheese and butter to homogenized milk and powdered milk, all the way to yoghurt and pudding. the dairy producer, whose brands also include petit suisse, a cream cheese product made of pasteurized cow&rsquos milk enriched with a wisp of cream, is one of the leading manufacturers in the turkish market. now ak gida intends to strengthen its production capacities in the cream cheese segment even further by turning to the latest machine technology. oystar hassia&rsquos thm 1648 form, filling and sealing machine with an aseptic dosing system.&ldquoit was our goal to achieve the very best production for our top seller, petit suisse,&rdquo explains ömer murat gümüda, production director at ak gida. &ldquooystar hassia has been supplying us with the highest quality of innovative machinery for years now and that makes them the right partner to help us reach our goal. the food manufacturer had already purchased an aseptic machine for its pudding production in 2003. two additional machines followed in 2007 a stick pack machine for chocolate sauce as well as an additional ffs machine for the production of cream cheese.maximum efficiencythe new thm 1648 from oystar hassia is distinguished by its reliability and high rate of efficiency. the ffs machine produces 54,000 45gram cups per hour at a nominal output of 30 strokes per minute. &ldquothis output has allowed us to increase our production capacity several times over, even as we reduced our downtime&rdquo, states ömer murat gümüda. ak gida also enjoys improved flexibility in addition to handling petit suisse, the thm 1648 can switch over to the 35gram cups used to make the smartt brand chocolate pudding when necessary.both the cream cheese and the pudding cups are manufactured in 6pack units 30up format. the 6pack units are provided with perforated snaplines to allow the cups to be separated easily. the tool is designed for &ldquolowwaste&rdquo perforation with trimming and starshaped punching. &ldquothis offers us more than maximum efficiency it promotes the environmentally friendly manufacture of our products", summarizes ak gida&rsquos ömer murat gümüda.steam disinfectionto ensure the quality of the product, the thm 1648 comes in the &ldquohygienic active&rdquo version for the active disinfection of the bottom web and lid material. in other words, steam is used to disinfect the wrapping materials, which are then passed on in a tunnel with sterile air overpressure until the cups are sealed to prevent reinfection. in addition, a membrane valve dosing system cipsipcapable in aseptic design featuring 30 filling nozzles is integrated and a gas flushing of the cup headspace takes place. &ldquothis ensures the highest hygienic demands are met and guarantees an optimal product protection with the bestpossible quality assurance&rdquo, emphasizes ömer murat gümüda of ak gida.the ffs machine is operated using the teos hmi panel developed by the oystar group. machinery operation is intuitive, using a modern multitouch system similar to that of a smartphone. operators further have the support of a help system integrated into the hmi software each time a parameter is entered, the system offers tips on choosing the right settings, and if an error message appears, it displays photos, graphics and tips from the operating manual and the circuit diagrams.&ldquoi believe we&rsquove really made the best possible choice here,&rdquo ömer murat gümüda from ak gida sums up. &ldquowe have the ideal setup for our cream cheese production. once again, further investment in an oystar machine has paid off&ldquo
