• New vertical bagger adapted for handling innovative paper bags
• Dust-tight packaging available on upgraded mandrel wheel machine
• Sustainable packaging conserves resources and enables recycling

Düsseldorf, Germany – Further to the launch of the world’s first Sealed Paper Packaging on a vertical form, fill and seal machine (VFFS) with the ZAP-Module in 2016, Bosch Packaging Technology and BillerudKorsnäs are bringing their latest innovations to interpack 2017. On display for sugar manufacturers will be the SVE 2520 ZAP, Bosch’s first continuous-motion VFFS machine now capable of producing dust-tight, sealed paper bags. Flour producers will benefit from the upgraded PME mandrel wheel machine with ZAP-Module

“The positive reaction of the market to the launch of Sealed Paper Packaging in 2016 led to an extension of the ZAP-Module within our portfolio. By offering two alternative technologies now equipped with the ZAP-Module, we are not only able to answer the individual needs of dry food producers, but also give them the possibility to differentiate themselves by offering consumers completely recyclable paper packaging – at the same time improving product quality,” said Bernhard Bruhn, product line manager dry food at Bosch Packaging Technology.

Sustainable revolution

Until now, the production of mono-material paper packaging was only possible with glued pre-made bags or formed paper bags on mandrel wheel technology. The VFFS concept, more flexible regarding formats and pack styles and thus popular on the market, previously only allowed bag production using polymer film or fully coated paper. With the ZAP-Module from Bosch it is now possible to process mono-material paper on VFFS technology with dust-tight sealing. The secret lies in the characteristics of the Axello®ZAP paper from BillerudKorsnäs, which was specially developed for this application, as well as in the ZAP-Module from Bosch Packaging Technology. Moreover, the ZAP-Module partially applies a minimal amount of the sealing agent during the packaging process enabling heat sealing of the paper on the VFFS machine. Now this new sealed paper packaging is also available for the mandrel wheel technology to improve the traditional paper bags produced on this type of machines by making them dust-tight. As a result, retailers and consumers profit from clean shelves, enhanced product protection from contamination and thus improved product quality.

Continuous-motion vertical bagger now with ZAP-Module

The extension of the ZAP-Module to the first continuous-motion SVE machine offers manufacturers significant production flexibility and enhanced product safety. By producing different bag styles (pillow, gusseted or block bottom) with different packaging materials (both Axello®ZAP mono-material paper and heat-sealable laminates) on the same machine it enables manufacturers to enter new markets for dry food applications. In order to achieve a perfect dust-tight sealing, the machine is equipped with the ZAP-Module for heat sealing of the paper. Additionally, the machine combines a small footprint with a speed of up to 65 bags per minute. By adapting the gusseting and dosing unit, the solution ensures gentle material processing and high efficiency. Based on the proven SVE technology, the solution allows easy operation and maintenance, helping manufacturers to adjust quickly to evolving consumer demands.

Upgraded mandrel wheel technology for a competitive edge

The combination of the robust mandrel-wheel concept with the ZAP-Module allows for the production of tightly sealed paper bags protecting flour from external contamination. By offering additional functionalities, such as the inline weighing system and top-up dosing, customers benefit from the highest weight accuracy available on the market. The increased flexibility of the solution allows to produce a wide range of package sizes and formats on a single machine. Another advantage of this technology is the outstanding shape of the block bottom bag, with a gable or flat top, thanks to double bottom-pressing which helps in forming a hard, brick-like bag. While achieving an output of up to 100 packages per minute, the vibrating module shapes the bag and closes it keeping the air out, thus simplifying product compaction. This enables manufacturers to optimize their storage capacities and logistics processes, thereby reducing their environmental footprint.

To learn more about Sealed Paper Packaging possibilities, visit Bosch at interpack in Düsseldorf, Germany, from May 4th to 10th, 2017, Hall 6, C58. Click here for more information.

Labels on packaging for pharmaceuticals have evolved into high-tech products featuring a wide range of functionalities. A brand new marking solution for syringes and smart labels with integrated NFC technology will be showcased as special highlights by Schreiner MediPharm at interpack in Hall 7A, Stand B02. We would like to invite you to obtain first-hand information about these innovations in personal meetings with our experts.

Pharma-Multi-Act: Innovative Syringe Label with Practical First-Opening Protection

Syringes require special tamper protection solutions that can be activated fast and effectively without impairing the injection process. Pharma-Multi-Act, the latest product innovation by Schreiner MediPharm for activating various functions by a single flick of the wrist, provides exactly this type of solution. Learn more about the special design principle and wide range of possibilities it offers in a personal discussion.

Digitalization Has Arrived in the Pharmaceutical Industry: Smart Labels with NFC Functions

Self-medication, and thus the convenient administration of medicines, is becoming increasingly important. Digital technologies such as Near Field Communication (NFC) assist the patient in this. The experts from Schreiner MediPharm will explain how this technology can be integrated into a label and what value-added benefits the smart labels offer to patients and manufacturers.

Leading Dutch sugar manufacturer Suiker Unie wanted an alternative to its cardboard cylindrical packs.  They chose a cylindrical IML pack with an Orange Peel IML look. Unique in its category, the pack stands out on Belgian and Dutch retail shelves. And the pack offers a great consumer benefit - it makes it easy to pour a measured dose of sugar.

The sweet life

For years Van Gilse, Suiker Unie’s consumer brand and part of the Royal Cosun group, has been the leading sugar manufacturer in the Netherlands. Set up more than 100 years ago, Van Gilse literally rose from the country’s extensive sugar beet fields, putting more than 30 sugar specialty products on the market. The sugar specialist’s brand thus became a staple in Dutch and Belgian households, as well as in the popular street stands that sell the country’s traditional mini pancakes (poffertjes), deep-fried doughnuts (oliebollen) and other powdered sugar-coated snacks.

Shake before use

Packaging manufacturer Hordijk produces the IML cylindrical packs for powdered sugar and cinnamon sugar in two sizes:  125 g and 250 g. The distinctive dispenser cap makes application easy for the consumer.  Small or large quantity? Everything is possible! The smaller holes in the pack’s cap are perfect for sprinkling powdered sugar on pancakes and fritters.  The larger aperture dispenses greater quantities of sugar, which is ideal for the pastry bakers among us.  In addition, the tamper-evident tab ensures a first user guarantee.

Entire pack in mono-material

Hordijk explains: “The tube, IML label and dispenser cap are all made from the same material: polypropylene. This mono-material usage makes the entire pack 100% recyclable, giving it a chance to a second life after usage. The IML label also saves a step in the manufacturing process, since the labels and sleeves do not have to be applied to the packaging anymore at the end of the production flow.

Verstraete IML guarantees quality labels

Hordijk continues: “The main technical challenges we had to surmount? Achieving a constant wall thickness in the entire cylinder and positioning the elongated label perfectly in the mould. Only then the label fits properly in the cylindrical pack and the artwork perfectly forms a continuous IML label. We relied on Verstraete IML for the IML labels knowing that they are a reliable IML partner that guarantees quality in terms of fit, printing colour, workability and reliable supply.”

Orange Peel IML label

Jan Van Iseghem, Verstraete IML Sales Manager for Northern Europe, explains: “An IML label provides outstanding printing quality. Just look at the blue sky on the label - it’s such a radiant, clear blue! The brand owner also chose an Orange Peel finish, so the pack is pleasant to touch and hold.  The feel of Orange Peel IML also reflects Van Gilse’s brand values and the benefits of the product: authenticity, quality and enjoyment”.

ProFood Tech Media Luncheon Highlights 2017 Trends in Food Processing Operations Report and Updates on PACK EXPO Las Vegas and Healthcare Packaging EXPO 2017

WHAT: ProFood Tech 2017 Media Luncheon

WHERE: Room E-353A

WHEN: Tuesday, April 4, 2017

Lunch served at Noon

Program is 12:15-1:00 p.m.

Please join show producers — PMMI, Koelnmesse and the International Dairy Foods Association (IDFA) — for an opening day media luncheon, noon –1 p.m., at ProFood Tech 2017.

The agenda will include a deep dive into the findings of the 2017 Trends in Food Processing Operation Report with researcher, Donna Ritson, president, DDR Communications, LLC.

Also on the agenda:

• PACK EXPO Las Vegas and Healthcare Packaging EXPO 2017 show update from Jim Pittas, senior vice president, PMMI
• ProFood Tech conference program update from Neil Moran, senior vice president, Finance and Administration and Trade Show, IDFA
• International show perspective from Gerald Böse, president and chief executive officer, Koelnmesse GmbH.

Pianoro (Bologna) - From April 19 th to 21 th , the Marchesini Group will take part in CIPM Qingdao, the industry's must-attend show in China. Line on show at International Hall (Booth S1-10) will be made up of the automatic deep draw thermoformer FBZ 320 and the horizontal continuous-motion cartoner BA 400 Argento. This line can process up to 240 trays and cartons a minute.

The FBZ 320 is a highly-innovative, flexible and user-friendly machine, thanks also to its quick and simple size change-over operations. It is designed to form trays for a variety of products (in this specific case, syringes and vials) using thermoformable materials. It is ideal for pharmaceutical environments where medium to high production speeds are required.

The syringes are sent from the machine upstream or feeding manually hanging in single rows: they are timed by a synchroniser, which places them with continuous motion into the buckets of the plug-in conveyor. From here, they are picked up with positive-motion by the Robomaster, developed specifically to infeed and handle delicate and fragile products, as indeed are syringes and vials.

The Robomaster - the robotic 4 axes pick and place feeding system patented by the Marchesini Group and positioned between the forming station and the sealing station - is the heart of the machine.

Its main task is to pick up the product from the infeed belts and to place it into the thermoformed trays. The robot can be set with customised production programs to feed multiple kits and be equipped with the most appropriate product inlet system according to specific needs. In this case, the Robomaster performs a combined feeding cycle of two products: the syringes sent from the plug-in belt and the vials sent from the vibrating table. The outcome is a line configured with two different buffer systems, guaranteeing versatility and maximum production continuity.

The impressive loading capacity, precision and delicacy in picking up and placing, combined with the outstanding flexibility in the range of products that can be processed and the utmost simplicity in cleaning, make the Robomaster a fundamental element for the efficient operation of the line.

Depending on the customer’s requirements, the FBZ 320 can be personalised with a variety of solutions, among which is the possibility to feed the machine from two separate vibrating tables to increase flexibility in terms of product configurations. The solution exhibited at the trade fare - a ZERO-WASTE version with fast cutter, which increases speed and eliminates waste material - has an optional splicing controller and film buffer for non-stop splicing.

Downstream from the line, there is the horizontal high-speed cartoner BA 400 Argento, which continues the packaging process by inserting the trays with syringes and vials sent from the thermoformer into the carton.

Marchesini has been selling machines on the Chinese market for almost 20 years thanks to the Marchesini Shanghai brand. The local sales force deals with the sales and after-sales operations, as well as training specialised engineers and technicians so that they can assist Chinese customers in their every need.

Royston, UK, 29 March 2017 – Demonstrating a further commitment to its customers and strengthening the quality assurance of its x-ray systems, Mettler-Toledo is offering an industry first, 5-year generator warranty for all new x-ray inspection systems within the X-Series range, purchased with either a Standard or Comprehensive Service Care package.

X-ray technology has become indispensable in providing food safety and quality assurance to the world over. To ensure systems are performing to the best of their ability, both in terms of productivity and consistent, accurate results, it is necessary to undertake regular maintenance, all of which can be taken care of in one of three Service Care packages from Mettler-Toledo – Basic, Standard and Comprehensive.

The x-ray generator is the most expensive component within an x-ray system, therefore this inclusive warranty – available as part of both the Standard and Comprehensive Care packages* - will offer manufacturers complete peace of mind. Generators on new systems purchased within the X-Series range will benefit from this market-leading warranty, which covers replacement wear and spare parts, labour and annual performance.

Speaking about this unique offer, Michael Pipe, Safeline X-ray Product Management Head at Mettler-Toledo, commented: “Mettler-Toledo Safeline X-ray generators previously came with 30 months' warranty, however, we're so confident in the reliability of our generators that we're extending this to five years for our X-Series systems. Minimizing downtime and its associated costs is a top priority for our customers, and by taking one of our Standard or Comprehensive Service Care Package options the risks of issues occurring can be significantly reduced. In addition, Total Cost of Ownership (TCO) is a driving factor when making capital purchases such as x-ray systems, with replacement parts forming a vital part of those calculations. Given that the generator is the most expensive working part within the system, the new warranty will add considerable value to our customers.”

All three Care Packages include:

1.Preventative maintenance - which includes: ·

• Inspection and cleaning of all mechanical components,
• Inspection and testing of electronic components, and
• Inspection for wear and damage.

2. Equipment operational testing – expert testing is performed to identify and diagnose equipment problems and to confirm that repair measures have been effective, and also to meet compliance with GFSI standards

3. Full radiation survey to ensure operational safety.

Standard Care also safeguards against unexpected repair labour costs and includes access to a technical hotline, providing fast and efficient help for operational and set-up problems. In addition, Comprehensive Care allows customers to have full budget control by including repair labour coverage in case of equipment breakdown and replacement spare and wear parts coverage.

These packages, in conjunction with the new warranty, help manufacturers to increase output and profitability by enhancing uptime and Overall Equipment Effectiveness (OEE), minimise long-term impacts on the x-ray inspection system by identifying defects that could potentially cause a sudden breakdown in the future, and maximise equipment lifetime and return on investment by avoiding the impact of wear and tear.

As awareness and understanding of sustainability become ever more prevalent, the packaging industry is turning its focus towards sustainable packaging. Lightweight and green packaging has become the bandwagon for the packaging industry to get on in order to balance ecological, economic and social needs. To cater for the demand of the packaging industry’s development, CHINAPLAS 2017 will bring to packaging professionals new technologies, materials and solutions from over the world to facilitate the migration towards lightweighting and sustainability.

CHINAPLAS 2017 will be held in China Import & Export Fair Complex, Pazhou, Guangzhou, PR China on May 16 – 19, 2017. It will feature "intelligent manufacturing, high-tech materials and green solutions" with advanced plastics machinery, materials and technologies all found in a 250, 000+ sq. meter exhibition area from over 3,300 renowned suppliers.

CHINAPLAS 2017 to present lightweight packaging solutions from industrial leaders

Lightweight plastic packaging requires less resin in the extrusion molding process, which is not only environmentally friendly, but also able to effectively reduce the cost of materials. Visitors will find a vast variety of new materials that facilitate to lightweight packaging from leading suppliers such as Dow and UROLA.

The enhanced expanded polyethylene (EPE) foam solution developed by Dow gives high level of cushion performance and abuse resistance. With tailored LDPE/LLDPE blends and exceptional processability, this new foam solution achieves new levels of down weighting and downgauging. Savings up to 15% can be made on raw material costs in unit packaging while providing the same or better protective performance.

In addition, UROLA will be displaying a ROTARY extrusion blown moulding machine which can produce bottles from HDPE (High Density Polyethylene). Bottles produced have a very high consistency, with weight reduction averaging to 5% and energy consumption decreased by 30%. This technology produces minimum material wastes and occupies very little floor space without compromise in surface finish, material distribution and consistency.

High barrier film and multi-layer co-extrusion technology in CHINAPLAS 2017

With the growth in demand for domestic food packaging and agricultural films, the packaging industry needs a variety of high-performing and specialized packaging solutions, such as those that can maintain freshness of perishable food and dairy products and extend shelf-lives of products. This trend calls for high barrier property materials and advanced film manufacturing technologies.

BYK will be launching its newly-developed unique additive BYKO2BLOCK-1200 in CHINAPLAS 2017. This additive is based on platelet-forming modified clay and was developed especially for use in food packaging films. The separated platelets are distributed equally in the polymer matrix, thereby reducing the permeability to gases and water vapour. A small quantity of the additive can lead to a significant improvement in the barrier property while maintaining stable mechanical properties and transparency. Moreover, it can also improve heat deformability.

The POD technology, developed by MACCHI SPA, which will be launched in CHINAPLAS 2017, allows for the production of better, thinner, stronger and cheaper multi-layer PE films. The five-layer structure materials have excellent optical performance and can improve appearance and sealing properties. The secondary sandwich layer materials can provide higher mechanical strength and allow easy downgauging.

CHINAPLAS 2017 to showcase biodegradable plastics in a kaleidoscope of applications

Featuring degradable property and regenerative raw materials instead of petroleum, biodegradable plastics have, within a short period, become the alternative for traditional plastics in the quest towards sustainable and green packaging. Biodegradable plastics are mainly utilized in plastic packaging film, agricultural film, disposable plastic bags and disposable plastic tableware; with increasing demands, biodegradable plastics have promising prospects. CHINAPLAS 2017 will showcase some significant advances in this field.

Taikang POF (polyolefin) heat shrink films, developed by Shandong Taikang Biodegradable Packing Materials Co. Ltd., will debut in the upcoming CHINAPLAS. It is currently one of the most advanced environmental friendly plastic packaging materials with higher tearing sound toughness and high anti-impact strength.

REVERDIA will showcase its biosuccinium succinic acid in CHINAPLAS 2017. Biosuccinium is the first non-fossil feedstock derived chemical building block that allows customers in the chemical industry to choose a bio-based alternative with a lower eco-footprint for a broad range of applications, from packaging to footwear.

Poly propylene carbonate(PPC), developed by Jilin Boda Oriental New Material Co., Ltd., is a biodegradable plastic resin of recycled greenhouse gas CO 2 , and is prepared by polymerization using carbon dioxide and propylene oxide. It can find uses in a wide variety ofplastic markets to replace traditional resins such as PE, PP and PA, providing a new and comprehensive solution to sustainability and plastic pollution worldwide.

Professionals from upstream and downstream industries join forces for the future of packaging industry

So far, several leading suppliers from packaging industry have confirmed to exhibit in CHINAPLAS 2017, including BASF, DuPont, Dow, Mitsubishi Chemical, Kingfa, Kuraray, Milliken, Clariant, NatureWorks, Arburg, Engel, Tech-long, Han King, Jinming, Jwell etc. Meanwhile, a vast number of leading end-user enterprises have pre-registered to visit CHINAPLAS 2017, including Danone, Coca Cola, P&G, Colgate, Amway, Essel Propack, Bemis, to name but a few.

In addition to the cutting edge exhibits on the show floor, the organizer will also hold three concurrent events: the “2 nd Industry 4.0 Conference”, “Design x Innovation” and the “3 rd Medical Plastics Conference”. What is noteworthy is that the “Packaging 4.0 Technology Seminar” will be held in the “2 nd Industry 4.0 Conference” and it will bring advanced technologies in line with Industry 4.0 to the packaging industry. Moreover, technical seminars such as “China Blister Industry Technology Summit Forum”, “Barrie Property of Food Contact Materials Seminar” will also be presented for local and overseas visitors, offering them a wonderful experience in an effective and efficient communication platform.

DELHI, 28th March, 2017– Cosmo Films, a leading manufacturer of speciality BOPP films, has announced the launch of BOPP based universal printable synthetic paper. The newly launched film which appears like paper is printable with all available printing technologies which include wet & UV offset, wet & UV flexo, letterpress, screen, thermal transfer and most of the digital toner technologies. The company has been manufacturing & marketing its standard synthetic paper which was used for printing on offset & screen for years now.

The versatility of synthetic paper is reflected in the vast number of applications where it can be used. This includes areas such as commercial printing, tags & labels, retail & packaging, identification & credentials and outdoors. Some of the applications under each of these segments are as follows:

Commercial printing: Maps, calendars, posters, recipe books, instruction manuals etc. Tags & Labels: Chemical drum labels, airport transfer tags, track & trace labels etc. Retail & Packaging Segment: POP graphics, carry bags etc. Identification & credentials: visiting cards, land documents, birth and merit certificates etc. Outdoors: Tree tags, train station & airport signages & displays etc.

Synthetic paper is a replacement of paper in applications where durability and longevity is desired. It has a matte paper like finish, is non-tearable, has moisture & chemical resistance and excellent lay flatness. The product is available in 75, 95, 120, 150, 175, 195, 215, 275, 330, 375 and 430 microns.

Commenting on the development, Mr. S. Satish, Global Head- Sales & Marketing, Cosmo Films said, “The universal printable synthetic paper has been a long standing unmet need of the market, as currently different synthetic paper grades were being offered for different printing technologies. This universal printable product would help the printers to significantly reduce their inventory carrying costs.”

About Cosmo Films Limited
Established in 1981, Cosmo Films Limited today is one of the global leaders and manufacturers of Bi-axially Oriented Polypropylene (BOPP) films used for packaging, labels and lamination applications. The company is the largest exporter of BOPP films from India and is also the largest producer of thermal lamination films in the world with plant cum distribution centres in India, Japan, Korea & the U.S along with global channel partners in more than fifty countries. For more information, visit www.cosmofilms.com or write to enquiry@cosmofilms.com.

Save the date for the press conference

When: Friday, May 5, 2017 at 10.00 a.m.

Where: Messe Dusseldorf, CCD Süd/South, Room 14, 1st floor, Stockumer Kirchstrasse 61, 40474 Dusseldorf, Germany

Show highlights include:

• Official launch of the three latest system solutions for gentle packaging of sweet and savoury biscuits in slug or pile packs. The first two modular systems focus on scalability, enabling manufacturers to easily expand their production capacity or increase automation levels at their own pace. The third solution, our high-performance system, has been developed to provide maximum productivity at high production volumes.
• Two new solutions for dairy, baby and pumpable food: the Osgood rotary fill and seal machine and the latest Ampack aseptic linear fill and seal machine for enhanced food safety, various levels of output, compact spaces and ease of use.
• Complete system solution for jelly producers looking for a hygienically designed system: Rapidsolver – the dissolving solution for depositing masses – the mogul plant for starch moulding, the drying room and the vertical form, fill and seal machine for high-speed packing of jelly products.
• The seamlessly integrated bar production system for high-speed production, reaching a constant output of up to 1500 bars per minute in primary and secondary packaging.
• Two new machines extending the Sealed Paper Packaging portfolio – the SVE 2520 ZAP, Bosch’s proven VFFS machine series, and the PME ZAP mandrel wheel – now both capable of producing dust-tight, sealed paper bags for dry food such as sugar and flour.
• The first freely scalable flat pouch machine – the new Sigpack VPF – for manufacturers in the food and pharmaceutical industry. The VPF (Vertical Platform Flat Pouch) offers the best performance per square meter of floor space by combining modular flexibility with high production speed at a low overall operating cost.
• To celebrate the latest packaging partnership between Bosch Packaging Technology and Kliklok-Woodman, the proven Woodman P3c vertical form, fill and seal machine will be on display as well, aimed at the efficient and continuous production of salted snacks, such as potato chips, tortillas, pretzels and other savoury snacks.
• The new Human Machine Interface (HMI), featuring a uniform and intuitive navigation concept.

For the fourth year running Sacmi will be exhibiting on its own stand at the Djazagro fair in Algiers. A great opportunity to showcase its comprehensive plant engineering and technology range for the Food, Beverage & Packaging sectors in what is North Africa's most important market and the hub for development prospects across the continent.

Exports towards Asia, Europe and the Middle East are essential to the Algerian food&beverage industry. North Africa's prime market and the beachhead for far-reaching development prospects throughout the continent – from Tunisia to Morocco and beyond to sub-Saharan nations – Algeria sees the Djazagro fair (Palais des Expositions D’Alger, 10-13 April 2017) as a key meeting of the industry's leading international players.

Needless to say, those players include Sacmi [stand 1K028]: after the positive feedback of past editions, for the fourth year running we'll be heading to Algiers to illustrate our all- round plant engineering range for the industry, a range characterised by high levels of automation and productivity and maximum technological versatility to meet every possible production requirement.

Once again, Sacmi compression technology is set to play a vital role in another strategic challenge, that of the coffee capsule market. Here, the Group is fielding the new CCM press, which boasts the lowest management and running costs on the market. Capable of leading the way across a swath of businesses and technologies, Sacmi also provides cutting-edge injection technology solutions via its IPS range, now even more complete and versatile following the 2015 launch of the high-productivity IPS 400 solution. In keeping with customers' needs, the latter has also been made compatible with existing moulds.

Moving on, labelling solutions - in synergy with advanced Sacmi inspection systems for the quality control of capsules, labels and labelled containers - represent another pivotal element in the Sacmi range; since the first labellers were showcased at Djazagro in 2014, the Algerian market has provided excellent feedback. The latest innovations in the range - which feature enhanced modularity and versatility over multiple technologies and labelling systems - ensure such solutions are greatly appreciated by bottlers, as are Sacmi's complete automated, ultra-clean filling lines for water, soft drinks, CSD and its bag-in- box packaging solutions.

Right on the cutting edge of technology, Sacmi also provides excellent service thanks to smooth synergy with its Beverage R&D facility, certified by the industry's top international players, and close customer support/training that begins at the design stage and continues throughout the working life of the machine or plant. More specifically, on the African market Sacmi has invested heavily to make the most of enormous growth potential: three branches dedicated to the development of the beverage business (Morocco, Kenya and South Africa) have been established, while successfully completed projects have, in recent years, increased the number of key customer references in the area.

ProFood Tech Media Breakfast Highlights 2017 Trends in Food Processing Operations Report and Updates on PACK EXPO Las Vegas and Healthcare Packaging EXPO 2017

WHAT: ProFood Tech 2017 Media Breakfast

WHERE: Room E-353A

WHEN: Tuesday, April 4, 2017; 9:30-10:30 a.m.

Please join show producers — PMMI, Koelnmesse and the International Dairy Foods Association (IDFA) — for an opening day media breakfast at ProFood Tech 2017.

The agenda will include a deep dive into the findings of the 2017 Trends in Food Processing Operation Report with researcher, Donna Ritson, president, DDR Communications, LLC.

Also on the agenda:

• PACK EXPO Las Vegas and Healthcare Packaging EXPO 2017 show update from Jim Pittas, senior vice president, PMMI
• ProFood Tech conference program update from Neil Moran, senior vice president, Finance and Administration and Trade Show, IDFA
• International show perspective from Gerald Böse, president and chief executive officer, Koelnmesse GmbH.

Schreiner ProTech is focusing on its solutions and services for secure product marking as part of the joint VDMA “Industrial Security” booth in Hall 8, Stand D08, at this year’s Hanover Fair (April 24 – 28). The obvious security provided by serialized marking requires particularly careful implementation in order to efficiently and reliably track and protect products against counterfeiting and to offer other value-added services to the user. Item-specific marking—based on encrypted codes or RFID/NFC technology—offers a wide range of options for automated manufacturing, logistics processes and across the entire product lifecycle.

Serialization using barcodes, 2D codes or RFID offers opportunities and performs a wide range of functions, from controlling internal logistics processes, monitoring distribution chains to offering product-specific online value-added services. The proper utilization of products is ensured and all relevant information, from serial number, contract data to service history, is consolidated in a digital file. In closed systems, a machine, according to the lock-and-key principle, recognizes any material or spare part in use based on an individually programmed RFID label. Reliability and speed of processing purchase orders, making shipments and responding to service requirements increase, plus these solutions make it possible for the manufacturer to offer warranty extensions. However, a marking solution is only truly secure if the products, in addition to an identifier, are provided with an authentication feature. Serialization alone hardly offers any protection because it is easy to copy and counterfeit.

Mobile Authentication: Convenient App-Based Detection of Fakes

For counterfeit protection, Schreiner ProTech uses an approach of seamless integration of the features required for authentication. Complementing the 2D codes typically utilized for product identification, a digital copy detection pattern is integrated into nameplates, logistics tags or other product labels in a way that is nearly invisible. The solution enables users to easily scan and analyze all the relevant security features and to reliably authenticate the product by means of a 2D scanner or smartphone app. Laser engraving is another available option for directly and effectively marking components with authenticity features.

Track & Trace: Traceability and Mobile Value-Added Services

In addition, Schreiner ProTech offers integrated track & trace system solutions enabling clear identification of products in terms of their identity, origin, destination or other characteristics. As a result, product diversions, re-imports or the exchange of original goods and documents for fakes can be reliably detected and shipping processes optimized. Other available options include database supported online value-added services using mobile devices.

Product Lifecycle Management Using RFID Labels

Manufacturers of technical equipment normally have to rely on communication with services providers or material supply partners to obtain reliable information about market uses of their products, quality data or appropriate consumables. The application of an RFID/NFC label from Schreiner ProTech to the product simplifies and lowers the cost of all these activities. In addition, this innovative solution provides companies with information about the current state and use of their products in real time, plus the opportunity to directly get in touch with the consumer to position themselves as quality suppliers and solutions partners.

Group plays starring role at “The Packaging Conference 2017” with a report on the application of compression technology in coffee capsule manufacture. A new frontier for producers thanks to a technology that combines outstanding capsule quality with the lowest running costs in the industry.

To give top international players a complete overview of opportunities and trends in the packaging field and to bring raw material suppliers, technology providers and distributors together. This, in short, was the goal of The Packaging Conference, held last 6 - 8 February in the prestigious setting of the Grand Hyatt Tampa Bay, Florida.

Sacmi, needless to say, played a pivotal role by presenting a report on compression technology in the manufacture of coffee capsules, an industry segment with one of the highest potential growth rates in the coming years.

Thanks to a development policy based on continuous innovation - no less than €65 million was invested in R&D in 2016 alone - Sacmi has come up with the market's most competitive technology for such solutions. A technology that has the industry's lowest TCO (total cost of ownership, that is, management and running costs), ensures outstanding capsule quality and offers new opportunities (in terms of the variety of usable materials and the properties of the capsule itself). Moreover, it provides unbeatable practicality thanks to the intrinsic advantages of a technology in which Sacmi leads the world with over 1,700 systems installed internationally.

“Key projects”, presented to an event audience of over 200 top managers and production supervisors, included multilayer compression moulding. This represents the final frontier of a solution that (two years after the market launch of the first Sacmi application for manufacturing mono-material coffee capsules and after winning numerous customers, many of them leaders in the industry) allows a true "multilayer" cap to be made using compression technology: a cap with excellent strength and barrier properties (the OTR, oxygen transmission rate, is less than 0.0005 cc/capsule/day).

Multilayer compression moulding thus pushes the potential of this technology to new heights - a technology that already allows Sacmi to offer the market capsules made of various materials, from PP to PLA (compostable polymer) and PBT, a mono-material which gives capsules good barrier properties.

The technological heart of the solution remains the CCM (continuous compression moulding). This Sacmi compression press offers, compared to the alternative injection technology, intrinsic advantages such as energy savings of up to 30%, lower cycle times (a case study on Nespresso-compatible PP capsules reduced cycle times, with respect to injection, from 3.8 to 2.4 seconds) and optimised capsule weight.

Proposed for both closed (proprietary capsule) and open (compatible capsule) systems, the Sacmi solution also provides major advantages in terms of process efficiency: the ability to manage each cavity independently, a feature unique to this technology, makes maintenance easier and boosts process efficiency. Lastly, the process allows real-time quality control of each capsule thanks to integration with Sacmi-developed vision systems. The outcome: maximum, long-lasting repeatability in terms of capsule “opening performance” and a guaranteed seal.

The International Organisation of Aluminium Aerosol Container Manufacturers (AEROBAL) will be in a particularly buoyant mood from 4-10 May 2017 when it exhibits at the Interpack trade fair, where it will be sharing a stand with the German Aluminium Association (GDA). The record achieved in 2016, with a further increase in global production of about three per cent year-on- year, will certainly ensure there is an air of self-confidence in Hall 11, Stand 37.

“We will be focussing on aluminium’s unparalleled material properties for the production, use and recycling of aerosol cans of course,” says Gregor Spengler, AEROBAL’s Secretary General speaking in a bullish mood in the run-up to the trade fair. “Aluminium cans guarantee maximum consumer convenience, perfect hygiene, the greatest product protection and optimal safety and reliability. They are the only cans that are suitable for almost all types of filling. Aluminium aerosol cans open up a whole host of opportunities with regards design and are unique when it comes to appearance, aesthetics and premium character. All of these aspects have undoubtedly contributed to the spectacular market success of recent years.”

More than ever before, the focus of attention at this year’s Interpack will be on eco-friendly packaging and sustainability aspects, resource efficiency and trend-setting recycling concepts. It is especially here that Gregor Spengler sees the aluminium aerosol can being particularly well positioned.

Aluminium’s high intrinsic material value provides great incentives along the whole value chain to keep the metal in the material loop and has helped establish efficient recycling systems that use the latest sorting technologies. This is not to mention the fact that aluminium is a so-called permanent material that can be recycled an infinite number of times without any loss in quality. And the recycling of used aluminium means one only needs five per cent of the energy that would otherwise be needed to extract the metal from its ore. Aluminium is thus a real ‘energy bank’. These are all persuasive material properties that competitive materials cannot offer in the same way.
 

In this context, it is gratifying that consumers and producers around the globe are increasingly coming to realise that with its high recycling rates aluminium makes an important contribution to protecting the environmental, safeguarding the supply of raw materials and providing a worthwhile future for coming generations on our planet. Most other materials cannot demonstrate such a global recycling performance.

AEROBAL’s Secretary General Gregor Spengler is also confident that the aluminium aerosol can’s positive assessment with regards sustainability and resource efficiency will further strengthen its position in the global packaging market. “This year’s Interpack provides a very positive environment for us to exhibit at the trade-fair,” he says, “We at AEROBAL are already looking forward to meeting visitors interested in our future-orientated form of packaging. We are also looking forward to share suggestions and ideas that will promote the aluminium aerosol can even more. However, we also regard our stand as a communication platform and a hot spot for networking and an exchange of experience within the supply chain. In any case, we would like to extend a warm welcome in Hall 11, Stand 37 to everyone who visits Interpack.”

The economic and political problems and debates around the world did not have an adverse impact on the performance of the member companies of the International Organisation of Aluminium Aerosol Container Manufacturers (AEROBAL) in 2016. AEROBAL once again announced record sales: an increase in growth year-on- year of some three per cent and production of about 5.5 billion aluminium cans worldwide meant they continued their success of recent years in spectacular manner.

Asian markets achieved the highest growth. Even though growth rates were not quite as dynamic as had generally been expected, all things considered there was still an impressive plus of almost ten per cent. North, Central and South America also reported above-average growth: the successful trend in this region also continued unabated with increased sales of some five per cent compared with the previous year. Even the almost saturated European market was stable and maintained its high level despite continuing economic problems in numerous countries in the Eurozone.

If one looks at the individual product categories and areas of application of aluminium aerosol cans, one finds that deodorants and perfumes are the primary growth drivers. They are continuing to be very popular worldwide and are still opening up new growth potential. They accounted for the lion’s share of all aluminium aerosol cans produced in 2016: somewhat more than 50 percent. Other important products and applications in the cosmetics sector are hair sprays, hair mousse and shaving cream. Overall, the personal care sector accounted for about 80 per cent of all aerosol cans produced. Some ten per cent of production went into industrial and household products and five per cent into the pharmaceutical sector.

AEROBAL’s Secretary General Gregor Spengler was not only pleased with the record result in 2016. He continues to be optimistic about the future. He sees potential for growth above all in the Asian markets. He points out that the per capita consumption of aerosol cans in the region is still well below the global average.

With regards products and applications, he sees growing markets for products such as shower foams and dry shampoos as well as in the broad field of sunscreen products. But that is not all. He also sees further growth potential in another rapidly growing market segment: “I see clear opportunities for further gains in the pharma sector. Here it is primarily the outstanding functional properties of aluminium aerosol cans that will ensure growth. I am thinking primarily of excellent product protection and best possible safety where aluminium scores over other materials. And especially in the medical sector, the aerosol can with its excellent hygiene standards and its precise application in use offers benefits that other packaging solutions lack.”

AEROBAL’s Secretary General is convinced sustainability and environmental aspects will continue to play a major role in the packaging markets. And the aluminium aerosol can is particularly well positioned in that respect: “There is growing recognition worldwide by both customers and consumers that aluminium is an extremely sustainable material that can be infinitely recycled without any loss in quality. On top of its abundance of functional benefits, this is a further important argument in favour of the aluminium aerosol can, which thus makes a valuable and resource-efficient contribution to the future of our planet. Not least because of this, the aluminium aerosol can will continue to write its own success story.”

At this year's interpack (Booth E62, Hall 6), B&R will be showcasing SuperTrak – a versatile, intelligent conveyor system that represents a key contribution to Packaging 4.0. This smart manufacturing revolution promises CPG producers unprecedented levels of OEE and reduced TCO.

SuperTrak is a new generation of robust, operator-friendly intelligent conveyor technology based on long-stator linear motors. Unlike similar systems available thus far, it offers true industrial-grade reliability and easy serviceability. Its independently-controlled shuttles allow mass production of highly customized products, while also minimizing time lost on stoppages and product changeover.

Seamless connectivity

B&R will also be showing how open standards like POWERLINK, OMAC PackML and OPC UA will provide seamless connectivity – the lifeblood of industrial IoT solutions. From the sensor to the cloud, across multi-vendor lines and value chains, this connectivity will bring a dramatic leap in operating efficiency.

More about B&R's contributions to the future of the packaging industry can be found in the Packaging 4.0 white paper and the special edition of its customer magazine. Both publications will be available at Booth E62 in Hall 6 at interpack.

The new ((rfid))-Archive Label developed by Schreiner PrinTrust is the world’s first solution to enable the application of radio frequency identification (RFID) technology also to precious and sensitive books for contactless management of library collections. Efficient management of ordinary books using RFID technology has long been standard practice. Due to its innovative product design, the new RFID label now meets the requirements for application even to precious and sensitive books and documents. A pH-neutral, and thus acid-free, adhesive will not attack the valuable documents and makes non-residual removal of the label possible even after decades. In addition, being certified according to ISO 9706, the label meets all the prerequisites for archival-grade materials.

The application of RFID technology for effective decades-long electronic management of their collections has become standard practice in numerous libraries around the globe. Due to the sensitivity of many antique originals stored in archives, standard RFID labels cannot be used here because the labels would irreversibly damage these precious items. For these specific requirements, Schreiner PrinTrust has developed a special RFID label for archives, enabling them to manage their collections by means of modern RFID technology.

Utilization of Archival-Grade Materials according to ISO 9706

A special high-performance adhesive that can be non-residually removed even after a long period of time guarantees optimum protection of the precious objects which often are of historic value. In addition, the labels include an age-resistant paper that does not affect the tagged items in any way. As a result, irreversible damage to the archived documents is avoided even after decades-long application of the labels. The entire product has been tested and certified according to ISO 9706 requirements. The memory of the RFID transponder utilized in the label has a guaranteed life of 50 years, making it perfectly suitable even for long-term use.

Contactless Management of Precious Document Collections

Be it precious books, papers, manuscripts, maps, drawings, pictures, photographs, newspapers, magazines, sheet music or patents: the new ((rfid))-Archive Label makes it possible for libraries to comprehensively manage their collections using contactless technology. Product Manager Christian Stephan sums up the additional benefits of the label: “Contactless reading of the information on the chip avoids manual handling of the items during stocktaking. The label enables fast and reliable bulk reading of the archived objects and enormously simplifies the search-and-find process of documents as well.” For custom overprinting and programming of the labels, Schreiner PrinTrust offers specifically adapted TTR printers.

Belonging to the latest generation of isobaric electronic fillers, the supplied monobloc can process up to 24,000 cans/hour in the most popular formats, with maximum flexibility, low maintenance and fully guaranteed product integrity

The highest-performing, most flexible filling solution for both carbonated and still canned drinks. This is the Sacmi ECF, the ‘star’ of a key order for Morocco, a market currently one of the most dynamic and promising in all North Africa.

The Group, which operates in the country through a dedicated branch – Sacmi North Africa – established as part of a joint venture with the leading local bottler, thus continues to develop and grow in Africa: this ongoing success also stems from a solution designed to handle, thanks to the special architecture of the filling valve, both still products (juices, etc.) and fruit-based CSDs (in this case, orange-based) that also contain pulp and fibre.

The supplied monobloc– which includes the seamer that seals the can after filling – has a centre-to- centre of 167 mm and operates with 27 filling valves, downstream from which there are four seaming stations. Extremely flexible, this solution can handle “regular” or “slim” cans in the most popular 250 and 330 ml formats. Thanks to the container handling system – which operates by supporting containers from underneath – and advanced electronic-volumetric filling technology (each valve is equipped with a magnetic dosing unit that controls filling electronically by measuring the volume transferred to the bottle) the system provides maximum precision and high speed, which in the supplied configuration can reach 24,000 cans/hour.

Depending on the drink to be bottled, the system operates at high temperature (hot filling, 85-90°) when filing with fruit juice or at ambient temperature for CSDs. A key feature of the Sacmi ECF is that the filling system does not move the cans upwards towards the filling valve: instead, it is the filling unit that is lowered onto the can, thus ensuring a perfect valve-can system seal and, therefore, maximum process efficiency, giving production waste of less than 0.01%. In the hot filling option the decompression manifold is used to recycle the product and the valve that normally manages low filling speed operates as a recycle valve.

On the cost and maintenance fronts, this particular configuration offers a further dual advantage. On one hand, the fact that it is the filling unit which moves towards the can and not vice versa eliminates any need to install lifting jacks and reduces the number of moving parts, thus minimising maintenance. On the other, the machine is extremely easy to wash thanks to a single ground-mounted tank (outside the turret) that receives the product from the mixing system; dummy bottle insertion is, in order to proceed with washing operations, fully automated.

All structural machine parts are designed to prevent liquid stagnation: more specifically, because of the high acidity of certain drinks and the high temperatures reached in hot filling, all machine parts that come into contact with the product are made of AISI 316L stainless steel. Thanks to these features, then, the Sacmi ECF has proven itself to be the most flexible, efficient solution for both the hot filling of still drinks and ambient temperature filling of CSDs.

Wood Dale, Illinois – March 23, 2017 – Packaging operations often face adversity when itcomes to ink adhesion on difficult to mark substrates such as foils, films, plastics and coatedstocks. Manufacturers rely on simplicity, substrate versatility and crisp, clear codes time and time again.

With over 40 years of ink development experience, Videojet Technologies Inc., a global leader in coding, marking and printing solutions, has launched a new black ink designed to deliver excellent adhesion on a wide variety of substrates, including HDPE and PVC.

The new ink offers a number of additional benefits to manufacturers, expanding the current 8610 TIJ printer (http://www.videojet.com/8610) application reach. With an average dry time of 2 seconds on non-porous substrates, and a shelf life of 12 months, this new ink has clear advantages over other solvent TIJ ink solutions on the market.

Heidi Wright, Business Unit Manager, TIJ & TTO, at Videojet explains “This new ink is high-performing on most packaging materials that manufacturers find challenging, and works well in a number of applications that can be met with the Videojet 8610 thermal inkjet printer.”

This new TIJ ink opens up new possibilities for printing on packaging, with print resolutions up to four times greater than continuous inkjet technology. Manufacturers no longer have to compromise production throughput or the look of packaging to add high quality codes and product information.

Wright concludes, “Videojet continues to invest in Ink Research and Development, and we are very pleased that this new formula has unlocked ways to help our customers print more high-quality codes on a wider range of materials.”

This ink is for use in the Videojet 8610 TIJ printer which utilises a revolutionary, purpose-built cartridge designed to use MEK fluids. The 8610 TIJ printer is ideal for applications that require high resolution codes on hard-to-print surfaces such as foils, films, plastics and coated stocks. The 8610 combines high-resolution printing with simple operation, and is ideal for applications in food processing, cosmetics and pharmaceuticals.

The medical industry is growing fast globally as economies develop, populations expand, societies age, and health care awareness increases. Global sales in 2015 soared to USD 1.1 trillion for the pharmaceutical industry, while medical devices sales reached USD 350 billion, according to PMMI, the Association for Packaging and Processing Technologies, a leading global resource for processing and packaging. Furthermore, MarketsandMarkets, a global market research and consulting company, projects that the global medical plastics market will reach a USD 6.9 billion value in 2020, with an average annual growth rate of 7% from 2015 to 2020. However, to cope with challenges posed by much stricter government regulations, the medical industry is in need of technical innovations to produce safe and bio-compatible medical products, while maintaining profit growth.

The Medical Plastics Conference to return to Guangzhou with advance technologies and solutions

Exhibitions on medical products and devices, as well as conferences on such, are not rare in China, but events specially dedicated to medical plastics are. With the aim of assisting manufacturers of medical device and consumables, as well as medical and pharmaceutical packaging companies to keep up with trends of medical plastics and their applications, the “3 rd Medical Plastics Conference” will be held concurrently with CHINAPLAS. A myriad of edge-cutting and practical medical plastics products and solutions will be showcased in conference, guidebooks and as well as display cabinets in the high traffic Pearl Promenade.

Entering its third edition, the medical plastics conference covers topics comprehensively – from new materials applications, such as “Innovative High Heat Polycarbonate for Medical Device Manufacturing Industry” by Covestro to manufacturing solutions to best practices of end - user enterprises. Some of the heavyweight guests include KraussMaffei, who will talk about special cleanroom requirement for injection moulding machines and will feature Netstal turnkey solutions; Arburg will provide information on applications in the medical industry; Tianjin Plastics Research Institute will dig into breakthrough technologies of Bioplastics. What’s more, guests from leading end - user markets will share their insights from their viewpoints. For example, Czuba Enterprises will talk about implantable device development - from product design, material selection to production; Bemis will share with audiences their practical medical packaging solutions.

"As the modern society expands the reach of its benefits to the most remote parts of ourpopulated world, medical devices must be able to support healthcare delivery within the limitations of local infrastructures. Designing ‘intelligent’ medical devices can significantly improve the product development lead time and reduce costs. For example, specialty implantable device that was designed by polymer chemists, plastics engineers and genetic bio-scientists is used as a virtual internal organ replacement, and is sometimes called an ‘artificial organ’,” said Mr. Len Czuba, President of Czuba Enterprises. Inc.

Cutting-edge exhibits inspire medical industry to grow profitably

In addition to the “3 rd Medical Plastics Conference”, visitors of CHINAPLAS 2017 will also be able to see in person the latest equipment and materials for the medical industry from more than 1,100 exhibitors, such as DuPont, BASF, Maider, Momentive, Engel, Davis-Standard, Haitian and Yizumi. Visitors can get inspirations and get to know the R&D progress of suppliers via the exhibits. Some of the exhibitors include the following.

Davis-Standard, LLC Expands Polymer Lab in Suzhou to Support Medical Tubing

The lab features direct-drive 19mm and 24mm single screw extruders, each with a polymer melt pump, a sophisticated three-layer spiral flow tubing die, PLC line control with data acquisition, precision vacuum sizing tank for both rigid and flexible products, closed loop ID/OD control via an ultrasonic gauging system, a servo controlled combination puller/cutting system, and a transport conveyer with single-zone air eject. It also includes a single layer tubing line designed specifically for the production of FPVC tubing for IV & fluid delivery applications. Products ranging in size from 2mm OD to 10mm OD can be produced with an accuracy of +/- 50 micron at line speeds up to 100 meters per minute.

Engel Machinery (Shanghai) Co., Ltd. - Dip chamber molding in a single work step

Pitched as a world premiere, Engel will show how drip chamber, with an integrated filter, can be produced using an Engel e-victory combi injection moulding machine in a single work step. This unprecedented level of integration significantly improves efficiency with lower operating cost and decreased contamination risk. It demonstrates a revolutionary way to manufacture multi-component hollow bodies with inlays on an injection molding machine in just a single work step.

Shenzhen Chinasound Industrial Ltd. - Thermoplastic Polyurethane Elastomer

Polyurethane elastomer conforms to FDA/USP certification, with above level 3.5 resistances to yellowing, good compatibilities with human skin, human blood and tissues, allowing it to be made into blood transfusion tubes and micro, biodegradable, flexible artificial blood vessels that are compatible with blood.

PSG Plastic Service Group (Nantong) – Hot Runner Solutions

Utilizing its advanced technology, the company offers effective and highly reliable solutions for production process to cope with the difficulties relating to pouring in hard-to- reach areas, lateral casting, close cavity spacing, wall thickness and dimensional stability: such as 0.5 g plastic pipette and powder inhaler that can automatically match two kinds of raw materials and dialyzer shell.

Kuraray - Hydrogenated Styrene Thermoplastic Elastomer

Kuraray SEPTON™ makes extremely tough, transparent and flexible medical films, adhesives and tubings. As a PVC alternative, Kuraray SEPTON™ is replacing these products as a more environmentally friendly option.

CHINAPLAS 2017 will be held in China Import & Export Fair Complex, Pazhou, Guangzhou, PR China on May 16 – 19, 2017. One-day passes are available at RMB 30 each and four- day passes at RMB 50 each. To enjoy free admission, please pre-register before May 9, 2017 at www.ChinaplasOnline.com/prereg.