New packaging electrifies propel as a fi...
Propel Fitness Water is rolling out a major brand refresh that includes a new packaging design and logo.
Propel Fitness Water is rolling out a major brand refresh that includes a new packaging design and logo.
It's that time of year that people across much of the US think spring, which brings to mind greener grass and bloomin
The NCAA basketball tournament is 100% high drama and chaos for fans.
The purpose-built warehouse is CHEP’s second Queensland facility, and will serve as a timber pallet repair and servic
The facility is being developed in two stages.
Earlier this week, the Sydney Morning Herald reported that it had to hand “confidential documents prepared f
The new Series 5 HP Indigo 200K digital press prints up to 56 m/min (183 ft/min) designed to increase the productivit
Experience the new compact class with the TX 6 series
Wolfertschwenden, 20 March 2023 - Compact, versatile, networked: The new MULTIVAC traysealers are highly impressive in their outstanding performance with exceptionally efficient use of the available production space. Just like the existing high-output TX 7 and TX 8 series, the space-saving new arrivals in the product range offer everything that customers could expect from a trend-setting machine generation. Also in terms of reliability, hygiene and ease of operation.
These compact traysealers are coming at just the right time in view of the current economic challenges and the associated explosion in costs. “Thanks to their small footprint, they make a major contribution to increasing output in the smallest of spaces - and all this on a very sustainable, flexible and cost-attractive basis,” says Franziska Schreiber, Product Manager at MULTIVAC. The specialist packaging company has now completed its product range in the TX class, which began its success story in 2019 with the fully automatic TX 710.
Performance at the highest level
These new models, which were developed with rapid product change and high cycle output for a wide range of applications, are inspirational in their technical features with intelligent machine and line control, their high standard of hygiene, and of course their usual reliability. They can be easily integrated into a wide range of production environments thanks to their compact construction - and even designed as a two-track solution for still greater efficiency.
Both models are equipped with robust servo drives, which guarantee maximum speed and gentle product handling over the long term. The intelligent machine control and state-of-the-art die concept, the so-called X-tools, ensure that the investment in these models is always future-proof. Particularly since both the TX 610 and TX 620 are designed for use with MULTIVAC Smart Services and MULTIVAC Line Control - both of which are tools for providing maximum transparency and very efficient line operation.
When compared with the existing TX range available in the market, the TX 6 series has been completely redeveloped with the aim of producing a compact and cost-effective solution. “The design language, functionality and areas of application are however based on their bigger brothers, the TX 7 and TX 8 series,” emphasizes Franziska Schreiber. What distinguishes the TX 610 from the TX 620 is essentially the machine length and the usable size of the die.
Sustainability with potential for the future
The compact traysealers have been systematically designed for sustainability: Firstly, their long lifespan is an important factor in this context, and secondly depending on the application, there is no requirement at all for compressed air or cooling water - and this makes an active contribution to saving resources.
The machines can run trays from a wide range of materials very reliably and without any limitations, and these include for example paper- and fibre-based materials as well as plastics. The range of applications extends from "Sealing only" through to Modified Atmosphere Packaging and right up to MultiFresh vacuum skin packs.
Ease of operation with a high level of process reliabilityThe clear operating concept of the TX 6 series provides for logical process sequences, significantly reducing the opportunities for incorrect operation. The intuitive HMI makes controlling the machine much easier, since many pack and process parameters are already configured and can be called up very quickly.
The conversion of the machines to different pack formats without the need for tools also makes a major contribution to efficiency and safety - just like the simple cleaning and maintenance, since all the machine components are easily accessible.
“Thanks to the launch of the TX compact class ...
... we are able to fully satisfy the rising demand for compact tray packaging solutions, which are required to increase production efficiency in the smallest of spaces. Since the TX 6 series with its minimal footprint sets the benchmark in this class in terms of reliability, flexibility and future-proofing, MULTIVAC is making good on its promise with this new product family as well,” says Franziska Schreiber.
The new TX 620 will be shown for the first time at interpack 2023It will be the core element of a complete line solution on the MULTIVAC main stand (A23) in Hall 5. It will be packing ready meals under modified atmosphere in a sustainable cardboard tray, which is sealed very reliably with a thin recyclable film. The manually pre-filled trays are fed into the traysealer on a MULTIVAC conveyor system. A L 310 labeller is used to apply a top and bottom label very precisely to the MAP packs. A high-performance vision system, also manufactured by MULTIVAC Marking & Inspection, checks the applied labels immediately, so that any faulty packs can be ejected at that point. The good packs then arrive at a MPS 102 pack stacker, which automatically stacks the packs, and this contributes significantly to simplifying and accelerating manual box packing at the end of the line.
About MULTIVAC
Packaged expertise, innovative cutting-edge technology and strong brands under one roof: MULTIVAC offers complete solutions for the packaging and processing of food, medical and pharmaceutical products, as well as industrial items – and as the technology leader, it continues to set new benchmarks in the market. For more than 60 years the name MULTIVAC has stood for stability, strong values, innovation and future security, as well as quality and excellent service. Founded in 1961 in the Allgäu region of Germany, MULTIVAC is today a global solutions supplier, which supports small and medium-sized companies, as well as large corporate businesses, in designing their production processes to be efficient and resource-saving. The MULTIVAC Group's product portfolio comprises a wide range of packaging technology, automation solutions, labelling and marking equipment, inspection systems and packaging materials. The product range is complemented by practical and customised solutions for food processing - from slicers and portioning machines right up to bakery technology. All the packaging and processing solutions are individually matched to customer requirements in the company's own application and development facilities. Around 7,000 MULTIVAC staff in more than 80 subsidiaries worldwide ensure that the company remains close to its customers, as well as providing the maximum customer satisfaction - from the first project concept right through to after-sales service. For more information, visit www.multivac.com
• New 8.8 meters wide multi-layer co-extrusion line will produce highly engineered thin gauge label films
• Innovative technology is unique for label films, with 36,000 tons of annual capacity designed for best-in-class energy efficiency
• Polypropylene is a widely recycled material that has an established recycling stream
Innovia Films, a science material leader and major producer of highly differentiated speciality Biaxially Oriented Polypropylene (BOPP), Bubble and Tenter technologies and Cast Polypropylene (CPP) films, announces the groundbreaking for a significant expansion at its Innovia business unit near Leipzig in Germany at the Dow ValuePark Schkopau.
A new 8.8 meters wide multi-layer co-extrusion line will produce highly engineered thin gauge label films to support the growing, sustainability driven demand for lower resin content materials. The new technology is unique for label films, with 36,000 tons of annual capacity designed for best-in-class energy efficiency. Production will commence in the second half of 2024.
Simon Huber, Managing Director Innovia Films Europe, commented: „The intended introduction of the BOPP - film on a production scale represents an innovation for the application as uncoated and printable label film that does not exist yet. The new line in Germany will supply thinner films for the label market, close to where many customers are located. Polypropylene is a widely recycled material that has an established recycling stream and that supports a circular economy of plastics“.
Giuseppe Ronzoni, General Manager at Innovia Films in Schkopau, Germany, concluded, “This technology offers clear advantages over the state of the art, especially for the life cycle assessment with regard to product-specific CO2 emissions. Further developments, retrofitting and the more sustainable change in the German electricity mix can lead to a further improvement in the environmental impact.”The investment is part of the company strategy to focus on providing more sustainable material for the label industry as part of their “Better Future” material science strategy. Thinner materials equal more material efficiency and a lower carbon footprint of the end product, which supports the carbon reduction strategy of many major brands that are looking to introduce more sustainable packaging into the market.
The new V13 Flat Pack Label Inspection system features bottom inspection functionality and can also be integrated into the new CV and CMV Combination systems that additionally combine checkweighing and metal detection.
Giesen, Germany, 20th March 2023 – Mettler-Toledo Product Inspection has launched a completely automated, full label inspection service for food manufacturers. The technology inspects 100% of products and shapes and identifies 100% of label data and quality challenges. This new portfolio, consisting of the V13 Flat Pack Label, CV and CMV Combination, is a cost effective way to exchange unreliable, manual spot checks with 100% automated label inspection in high speed production lines. The solution helps to achieve documented label inspection in line with industry guidelines such as the BRCGS to support consumer safety, prevent recalls and expensive retailer fines.
“We are very excited to be launching our new label inspection technology offering,” says Neil Gruettner, Business Development Manager, Vision Inspection, Mettler-Toledo. “The 100% automated label inspection portfolio is fully flexible and offers solutions that can easily be integrated into existing production lines, either as installation kits, standalone systems or combined with other Mettler-Toledo product inspection devices, such as checkweighers, metal detectors or x-ray systems. We are looking forward to demonstrating to new and existing customers how easy it is to replace manual spot checks with 100% label inspection. All help to reduce rework, recall risks and retailer fines”.
Many manufacturers struggle with label data and label quality issues. From common operator errors to equipment malfunctions, including torn labels or ink smudging, labelling has long been an issue for manufacturers that cannot be effectively solved with manual spot checks. Whether it is checking the right product is in the right package, the codes are readable and the ingredients such as allergens are correct, the new label inspection offering from Mettler-Toledo reliably detects every non conformity.
The new offering includes advanced Mettler-Toledo smart cameras to inspect oriented products from the side and top. This unique new smart line scan camera effectively inspects labels or prints on the underside of products and offers a 360° degree inspection head for checking round objects. The cameras can be mixed and matched to suit any production need and can also be used to inspect caps and lids. The software is particularly easy to use, featuring a dedicated tool set for label inspection that helps with product set-up. Additionally, it offers Software Tooltips which are inspection tools to intuitively guide operators through the image processing settings such as lights, shutter or focus to maximise image quality. The new technology can be retrofitted onto existing Mettler-Toledo equipment offering considerable space savings.
New Systems Overview:
V13 Flat Pack Label Inspection
Robust, flexible, space-saving: This solution carries out reliable label inspection from the bottom up to inspect labels on the underside of flat packs. The stand-alone solution offers configurable material handling options and can be extended with top and side smart cameras. www.mt.com/vi-V13
CV Combination
Efficient weight and label inspection: The CV Combination fully integrated system offers weight control and completeness check combined with label inspection for all product shapes. The space-saving solution is fully configurable from standardised modules and offers advanced quality control. www.mt.com/cw-vi
CMV Combination
Effective 3-in-1 inspection solution: This powerful critical control point delivers metal detection, weight control, and label inspection in one, fully integrated and space-saving device. Its configuration is flexible and can be designed to match application needs. www.mt.com/cw-md-vi
For more information, visit https://www.mt.com/pi-pr
About METTLER TOLEDO
METTLER TOLEDO is a global manufacturer of precision instruments and a service provider. The company ranks highly in a number of market segments. METTLER TOLEDO is a large provider of weighing systems and analysis instruments for use in laboratories and in-line measurement within demanding industrial and food production processes.
The Product Inspection division of METTLER TOLEDO designs automated inspection technology. The division includes metal detection systems manufactured by METTLER TOLEDO Safeline Limited, alongside Safeline X-ray Inspection, Garvens and Hi-Speed Checkweighing, CI-Vision and PCE Track & Trace brands. The product inspection solutions help to improve manufacturers’ process efficiency and compliance with industry standards and regulations. METTLER TOLEDO systems help to ensure consistently higher product quality, thereby working to protect both consumers as well as the reputation of manufacturers and their products and brands
An Ishida multihead weigher has enabled a leading French specialist mushroom and vegetable supplier to optimise the packing of its new pan-fried range, significantly increasing production while reducing product giveaway to deliver an attractive return on investment.
Francep, part of the Gelpass Group, offers a variety of premium vegetable products for the retail and foodservice sectors, with its reputation based in particular on wild mushrooms as well as potatoes and chestnuts. More recently the company has extended its portfolio to include processed products such as pan-fried mushrooms, pan-fried vegetables and cooked mashed potato.
While Francep was already using multihead weighing for its pan-fried vegetables incorporating specialist ingredients, including quinoa, bulgur and semolina, the previous machine was achieving low productivity and an unacceptable amount of giveaway.
The solution from Ishida was a 16-head multihead weigher from its CCW-RVE range which has delivered a 20% increase in productivity together with a 4% reduction in product loss.
The new weigher is part of a €3 million investment at Francep’s factory in Saint-Viance. The company’s selection of the CCW-RVE-216 was based on its very positive experience of Ishida technology on another of its packing lines, including the ease of use of the machine and Ishida’s high levels of service in terms of after-sales support and spare parts supply.
“We were already well aware and totally satisfied with the capabilities of Ishida technology,” explained Francep’s Site Director, Saint-Viance, Jérôme Prévost. “We were therefore confident that the company would find the best solution for our particular requirements.”
The 16-head Ishida RVE model features a set of booster hoppers, fitted directly under the weigh hoppers. This doubles the number of available hoppers, all of which utilise Ishida’s unique triple combination calculation software that can calculate three optimal weight combinations, double check them and then select the one nearest to the target weight - all in a single cycle. Product is discharged into the packs via two three-litre timing hoppers. All contact parts feature a stainless-steel coating with a raised surface that prevents product sticking and keeps it moving through the weigher.
In addition, the weigher’s rugged construction and hygienic design that prevents water ingress help to ensure long-term reliability.
At Francep, the machine is in operation for two daily seven-hour shifts for eight months of the year, and one daily seven-hour shift for the other four. The current 50 weighments per minute is well within its top speed of 100 packs per minute. This gives Francep the potential to further expand production capacity, with the line currently operating at around 80 percent capacity.
“We are highly satisfied with our investment and the Ishida is living up to its promises,” confirmed Jérôme Prévost. “We currently process about 100 tonnes of product per month and are confident we can increase this up to around 140 to 160 tonnes.”
Notes to editors:
Ishida is a world leader in the design, manufacture and installation of complete weighing, packing and inspection solutions for the food industry, helping manufacturers increase automation, reduce cost and downtime, increase operational efficiencies and maximise profits.
With an installed global base well in excess of 100,000 industrial machines, covering a huge number of applications and end markets, the company is the undisputed world market leader for multihead weighers and one of the leading global suppliers of snack food bagmakers, graders, traysealers, X-ray inspection systems, checkweighers, leak detectors and Industry 4.0 solutions.
This extensive product range, along with the company’s in-depth knowledge and experience of many industries, mean that Ishida is able to design and install complete turnkey solutions for markets such as snacks and other dry foods, meat, poultry, fish, dairy, ready meals and fresh produce.
The company’s vision is to play an enduring and indispensable role in the global food supply chain, ensuring food products are delivered and consumed safely, efficiently and sustainably around the world.
• The RISI PPI Awards honours paper and pulp businesses that develop groundbreaking, commercially viable products
• Mondi's Hug&Hold beverage packaging recognised as a stand-out product that replaces plastic shrink wrap, while saving costs and driving efficiencies
13 March 2023 – Mondi, a global leader in sustainable packaging and paper, has won the coveted PPI Award in the Product Innovation category for its Hug&Hold packaging solution. The Fastmarkets Forest Products PPI Awards are the only global awards dedicated to recognising the achievements of companies, mills and individuals in the pulp and paper sector.
Hug&Hold is a paper packaging solution designed and developed to wrap and transport PET beverage bottles, replacing plastic shrink wrap. It is a recyclable 100% paper-based solution, comprising a kraft paper sleeve and a corrugated clip to secure the bottles and offer a comfortable handle for transportation.
The Product Innovation Award is presented to companies that demonstrate how a newly developed product solves an existing need or problem. Hug&Hold is perfect for FMCG brands and beverage producers, who want more sustainable packaging solutions that appeal to consumers and meet their product protection needs.
A sustainable, functional and fully automated alternative to plastic shrink wrap means that brand owners can safely switch to the recyclable paper-based packaging solution, without any risk to their product or logistics. With Hug&Hold, Mondi is the first to manufacture and market a complete concept, providing a strong and stable solution that is made from renewable and fully recyclable materials, suitable for existing paper waste streams throughout Europe.
Tarik Aniba, Sales & Marketing Director Corrugated Solutions at Mondi, says: “We are committed to making the most sustainable packaging solutions for our customers and we are very proud to see our innovations being recognised by our peers.”
Silvia Hanzelova, Sales Director Specialty Kraft Paper at Mondi, says: “Leveraging Mondi's team of kraft paper and corrugated specialists, we were able to develop a fully paper-based solution with minimal material usage. Following thorough testing, Hug&Hold has been confirmed in terms of runnability and viability.”
The award ceremony took place in the city of Prague, Czechia, on 8 March 2023. Find out more about Hug&Hold, the responsible way to deliver your beverages.
/ends
About Mondi
Mondi is a global leader in packaging and paper, contributing to a better world by making innovative solutions that are sustainable by design. Our business is integrated across the value chain – from managing forests and producing pulp, paper and films, to developing and manufacturing sustainable consumer and industrial packaging solutions using paper where possible, plastic when useful. Sustainability is at the centre of our strategy, with our ambitious commitments to 2030 focused on circular driven solutions, created by empowered people, taking action on climate.
In 2021, Mondi had revenues of €7.0 billion and underlying EBITDA of €1.2 billion from continuing operations, and employed 21,000 people worldwide. Mondi has a premium listing on the London Stock Exchange (MNDI), where the Group is a FTSE100 constituent, and also has a secondary listing on the JSE Limited (MNP).
Leibinger to introduce new Coding & Marking System at the interpack fair
Tuttlingen (Germany), 9 March 2023 – Leibinger, the global innovation leader in Coding & Marking Systems, will be presenting an all-new Coding & Marking System at the interpack in Düsseldorf from 4-10 May 2023. With the ground-breaking innovation, the company is raising the benchmark and promising a new era in the marking of, for example, best-before dates and other codes on a wide range of materials.
“Especially in the case of cost-sensitive applications, such as in the F&B sector or in the Fast Moving Consumer Goods (FMCG) segment, it is decisive that the marking runs smoothly and without any interruptions. We have developed an entirely new Coding & Marking System that delivers exactly what it promises: absolutely worry-free printing. We will be bringing our innovation to life at our interpack trade fair stand,” reveals Christina Leibinger, CEO of Paul Leibinger GmbH & Co. KG and explains: “Also worthy of mention is the fact that the new system boasts the lowest operating costs in the industry. Just one of the reasons we are talking about a new era.”
Leibinger can be found at the interpack fair in Hall 8B, Stand D26.
For more information, visit www.leibinger-group.com.
Offering reliable, accurate wraparound labeling of up to 30 cartridges per minute, unit largely automates a conventionally manual process.
TurboFil Packaging Machines LLC, an equipment specialist dedicated solely to the design and development of liquid filling and assembly machines, has introduced a wraparound labeler that automates the often complex, labor-intensive process of dual syringe cartridge labeling. The company’s In-line Dual Syringe Labeler reliably, repeatably and accurately affixes labels around one or both cartridges in two-syringe systems.
For added versatility, TurboFil’s new machine offers both a semi-wrap mode, which wraps around one of the two cartridges, or full-wrap mode, which encircles both. The In-line Dual Syringe Labeler is designed to handle 50ml 1:1 pre-filled plastic dual-chamber syringes, such as those used in dental impression materials, restoratives and adhesives. With a maximum labeling speed of 25 meters/min, the unit can process up to 30 dual cartridges per minute.
The In-line Dual Syringe Labeler largely automates the traditionally cumbersome manual process of wraparound labeling in dual-chamber syringe settings. A single operator places syringes nose-up on the eight-foot labeling conveyor, where cartridge sensors identify them. Syringes then proceed toward the module’s servo-controlled HERMA US label applicator, where they are supported from the top with a belt. Labels are tamped on, then wrapped around one or both syringe barrels before continuing along the conveyor to a collection bin.
Given its alternating semi- and full-wrap capabilities, TurboFil’s In-line Dual Syringe Labeler can handle an especially broad range of labeling parameters. It can apply labels from 12-160mm wide, and from 12-400mm in length. Its feeder handles label rolls 300mm in diameter. An optional thermal-transfer printer also is available.
“Among other applications, dual syringes are increasingly utilized for dental products such as impression materials, restoratives, whiteners and adhesives,” said Deborah Smook, VP of Marketing & Business Development for TurboFil Packaging Machines LLC. “Solutions that streamline their production are increasingly sought-after by pharma companies looking to maximize capacity without sacrificing quality. The In-line Dual Syringe Labeler reduces the manpower required for an historically labor-intensive process down to a lone operator, allowing manufacturers to reallocate personnel to other priorities.”
About TurboFil Packaging Machines LLC
TurboFil is an equipment specialist dedicated solely to the design and development of liquid filling and assembly machines for the pharmaceutical, medical device, health & beauty and chemical industries. Since its inception in 1999, the company has created novel, durable production solutions for some of the industry's most challenging applications, consistently setting new benchmarks for filling precision and operational simplicity.
TurboFil's equipment portfolio features a broad range of standardized equipment, and the company also frequently collaborates with customers to develop, design and construct customized, built-to-spec machines. This versatility has made TurboFil a leader in supplying reliable, efficient and cost-effective filling and assembly systems that fit seamlessly into existing operations. For more information, visit www.TurboFil.com
Offering reliable, accurate wraparound labeling of up to 30 cartridges per minute, unit largely automates a conventionally manual process.
TurboFil Packaging Machines LLC, an equipment specialist dedicated solely to the design and development of liquid filling and assembly machines, has introduced a wraparound labeler that automates the often complex, labor-intensive process of dual syringe cartridge labeling. The company’s In-line Dual Syringe Labeler reliably, repeatably and accurately affixes labels around one or both cartridges in two-syringe systems.
For added versatility, TurboFil’s new machine offers both a semi-wrap mode, which wraps around one of the two cartridges, or full-wrap mode, which encircles both. The In-line Dual Syringe Labeler is designed to handle 50ml 1:1 pre-filled plastic dual-chamber syringes, such as those used in dental impression materials, restoratives and adhesives. With a maximum labeling speed of 25 meters/min, the unit can process up to 30 dual cartridges per minute.
The In-line Dual Syringe Labeler largely automates the traditionally cumbersome manual process of wraparound labeling in dual-chamber syringe settings. A single operator places syringes nose-up on the eight-foot labeling conveyor, where cartridge sensors identify them. Syringes then proceed toward the module’s servo-controlled HERMA US label applicator, where they are supported from the top with a belt. Labels are tamped on, then wrapped around one or both syringe barrels before continuing along the conveyor to a collection bin.
Given its alternating semi- and full-wrap capabilities, TurboFil’s In-line Dual Syringe Labeler can handle an especially broad range of labeling parameters. It can apply labels from 12-160mm wide, and from 12-400mm in length. Its feeder handles label rolls 300mm in diameter. An optional thermal-transfer printer also is available.
“Among other applications, dual syringes are increasingly utilized for dental products such as impression materials, restoratives, whiteners and adhesives,” said Deborah Smook, VP of Marketing & Business Development for TurboFil Packaging Machines LLC. “Solutions that streamline their production are increasingly sought-after by pharma companies looking to maximize capacity without sacrificing quality. The In-line Dual Syringe Labeler reduces the manpower required for an historically labor-intensive process down to a lone operator, allowing manufacturers to reallocate personnel to other priorities.”
About TurboFil Packaging Machines LLC
TurboFil is an equipment specialist dedicated solely to the design and development of liquid filling and assembly machines for the pharmaceutical, medical device, health & beauty and chemical industries. Since its inception in 1999, the company has created novel, durable production solutions for some of the industry's most challenging applications, consistently setting new benchmarks for filling precision and operational simplicity.
TurboFil's equipment portfolio features a broad range of standardized equipment, and the company also frequently collaborates with customers to develop, design and construct customized, built-to-spec machines. This versatility has made TurboFil a leader in supplying reliable, efficient and cost-effective filling and assembly systems that fit seamlessly into existing operations. For more information, visit www.TurboFil.com
From endlessly refillable and travel-friendly glass packaging solutions to recyclable
flexible refill packaging, the company's offering revolves around the green concept of
"Design Consciousness"
Berlin Packaging, the world's largest Hybrid Packaging Supplier® specialising in the supply of glass, plastic and metal packaging and closures, participates with Berlin
Packaging | Premi Industries at Cosmoprof Worldwide Bologna again this year. Berlin
Packaging | Premi Industries will present some cutting-edge innovations, united by the concept of "REspect the environment" at the trade show, at Hall 15 – stand B16 - C21: this pushes the company to create packaging solutions that respect the environment in line with the specific needs of the beauty market.
Reuse, reduce, recycle are the principles around which Berlin Packaging | Premi Industries designs recyclable solutions with the lowest possible environmental impact that can be reused or refilled, forming part of a virtuous recycling process as much as possible.
Among the new products are Airglass Refill & Go and Airglass Slim Refill & Go that combines the safety of an airless solution with the sustainability of a refill. With a simple click, thanks to the bayonet mechanism, the glass bottle becomes refillable an infinite number of times. This special feature allows the creation of an entire collection of different products, using the same glass bottle combined with airless refills with different formulas, each with its own dispensing system.
Airglass Refill & Go and Airglass Slim Refill & Go are the perfect allies for beauty formulas that need to be kept free from external contamination, thanks to the combination of airless packaging inside a refillable glass bottle. Airglass Refill & Go stands out for its compact and minimalist
design, while Airglass Slim Refill & Go combines glamorous and slender aesthetic with a special assembly feature that facilitates the correct disposal of each component thanks to a completely removable filling system.
Both collections also represent a perfect solution for travellers, as they allow consumers to separate the Airless PP bottle from the glass bottle: thanks to a safety clip that blocks the pump from dispensing, they can take them in total safety, effectively halving the weight of the product transported.
This year the Makeup in Glass collection is enhanced by iconic glass bottles with a squared shape combined with round accessories, for an attractive, playful and immediately recognisable design. This collection of bottles, available in 5ml and 10ml sizes, can be combined with multiple accessories to cover different areas of application, ranging from specific products for face and lips with flocked applicators, to those for eyes and eyebrows, with mascara applicators in different
shapes to obtain different performances. The glass increases the product’s perceived value and allows a wide variety of decorations to meet all brand needs, with the option of choosing between an elegant and classy or bold and contemporary look.
For the extra-premium packaging segment, Berlin Packaging | Premi Industries offers the sophisticated look of the Double Glass collection. Available in two sizes of 15ml and 30ml, it is the perfect mix of elegance and sophistication thanks to its attractive design: a tubular glass ampoule seemingly suspended inside a larger glass bottle that protects it from the outside while showcasing and enhancing the textures of the beauty formulas. Like the other collections, Double Glass is also designed for sustainability and reuse of packaging: once the product is finished, the ampoule can be easily replaced, up to a maximum of 25 refills.
Finally, the range of solutions on display at Cosmoprof is completed by Foamy 150ml, the first glass packaging for foam formulas on the skincare market. It has a premium feel, it is sustainable – since all the components can be easily separated and differentiated by material – and offers infinite possibilities for decoration. It is presented in combination with Sashi flexible packaging, available in standard 250ml and 500ml sizes, made entirely of PE and fully recyclable. Customisable over its entire surface to make any brand's beauty offerings attractive, Sashi flexible packaging also has a reduced environmental impact thanks to an extremely lightweight and compact format that reduces the overall pre-filling volume and transport costs.
SEA Vision USA is going to attend Interphex tradeshow in New York from April 25 to 27. This edition of Interphex will be particularly felt for SEA Vision Group which, at Booth 2705, will present its AI-powered Automated Line Clearance software for the first time in the US, installed on a machine developed by Marchesini Group.
The AI-powered Automated Line Clearance - developed by SEA Vision Group together with ARGO Vision, one of the most important Italian companies for computer vision and machine learning - will be shown for the first time in the US, which together with that of the European Union is one of the most advanced markets in the world in terms of production cycle safety requirements. The union between technologies developed in Italy and their declination for the logic of the American market means that the one presented at Interphex is an extremely refined software, developed using Artificial Intelligence algorithms.
According to first-rate exponents of American entrepreneurship, 2023 will be the year in which AI will make its official entry into large-scale production cycles. SEA Vision USA is ready for this appointment, thanks to over 20 years of expertise in the artificial vision sector, today more than ever hand in hand with the very rapid evolutions linked to the development of AI in the production processes of American pharma market companies.
Smart Line Clearance: safer and more efficient, with AI algorithms
Everybody knows that the line clearance processes are crucial stages performed before production begins. The objective is to ensure that equipment and work areas are clean/free from any residual materials or documents. However, these very important phases still require the manual intervention of operators to perform specific paper-based tasks and activities with consequent risks related to human error.
The need for greater safety and smoother processes are the main driver of SEA Vision Group’s Smart Clearance technology. This brand-new solution - already launched at Achema on August 2022 - is driven by AI algorithms to automate the line clearance procedures while avoiding errors, reducing the time required, and boosting the OEE of production lines.
Part of the Industry 4.0 software suite yudoo, Smart Clearance Technology is capable of performing automatic and accurate inspection of the packaging line working areas using cameras and sensors.
These devices are all managed by innovative smart acquisition system powered by AI algorithms which analyse the inspected scenes in depth and in real time, immediately identifying any machine parts out of position, foreign objects, or products passing through the machine. The result is that clearing and cleaning phases are digitized, and at the same time the checking phase is automated.
The AI system is also able to overcome the limitations of traditional vision systems in terms of glare, shade, or differing light conditions. The advantages are many: more accurate inspections in real time, shorter changeover times, added safety for the business’s quality processes, and enablement of Industry 4.0 factory digitization.
A set of vision controls for vials and syringes
At SEA Vision USA Booth, it will be showed off a wide range of controls on a demo station, including a preassembled combination of hardware and software required to perform vision inspection controls on injectables.
These kits (ChecKIT360 and ChecKITassembly) can be installed on any model of vial or syringe filling and capping machine, as well as on syringe assembly machines, to perform different checks and inspections. At the booth it will be possible to see how the software actually works, for example performing the following inspections:
• Vial crimping defects
• Flip-off presence and colours
• Stopper presence and position
• Cap presence and position
• Correct syringe assembly
• Syringe label presence
SEA Vision Group’s expertise and experience in serialisation & aggregation software architecture is key in creating a cutting-edge solution for any pharmaceutical manufacturer that wants to be ready for the final DSCSA deadline of 27 November 2023. Do you have a project? Get in touch with our experts by visiting Booth 2705 at Interphex!
High-definition print technology of the Velox IDS-PT™ 250 further
expands the digital decoration options for Neopac’s EcoDesign tubes.
Hoffmann Neopac, a global provider of high-quality packaging and dosing applications for pharma, beauty and oral care, has enhanced its tube production capabilities with the addition of a cutting-edge digital printing technology from Velox, a developer and manufacturer of industrial direct-to-shape digital decorators for cylindrical container production.
For Neopac, the infrastructure infusion includes the recently announced innovation in high-definition technology for its Velox IDS-PT™ Series system, allowing for superior digital printing quality spanning a variety of factors: high resolution photorealism, smooth gradients, sharp text or symbols, original fonts, and fine lines. The technology allows for printing on virtually any type of tube material, including Neopac’s signature Polyfoil® tubes, and eco-design substrates such as Polyfoil® MMB tubes, PCR tubes, sugarcane resin tubes, PE mono-material, and uneven surfaces such as the company’s PICEA™ wood tubes.
With Velox’s direct-to-shape digital technology, Neopac can offer an extended gamut print of colors including cap printing and 360-degree seamless decoration. Additionally, the technology allows for selective matte/gloss effects, smooth gradients, and opaque white for printing on a darker tube body.
The company has also optimized the sample process, which allows customers to validate
the product before it is produced.
"We are thrilled to be able to offer our customers in cosmetics, pharma OTC and oral
care the highest quality digital printing capabilities with Velox's cutting-edge
technology," said Mark Aegler, CEO of Hoffmann Neopac. "This portfolio broadening investment exemplifies our commitment to providing customers with industry-leading products and services."
"Receiving full approval for our new high-definition ink technology in a tube production
line is a significant milestone, and we are confident that it will continue to help
companies like Hoffmann Neopac drive growth and expand their market share in the
FMCG industry. Velox is committed to providing the most advanced mass production
digital technology in the market and continues to expand its technology capabilities,”
said Marian Cofler, CEO of Velox.
In addition to the Velox system’s eco-friendly high-definition digital printing quality and
inline speed of up to 250 tubes per minute, Hoffmann Neopac has made other
significant strides toward more sustainable production as well. Last year Neopac installed
solar power panels on its plant in Debrecen, Hungary. Among other infrastructure, the
panels are used to power the Velox machine.
“We are now at the stage where this new technology can be incorporated into inline tube
production, leading to extremely high decoration speed on the largest diameter and
length tubes, and making it possible to print varying references,” says Michael Wagner,
COO of Hoffmann Neopac. “With this combination of cutting-edge technology and
sustainable practices, Hoffmann Neopac is well-positioned to meet the evolving needs of
the packaging industry while minimizing environmental impact.”
About Hoffmann Neopac
Hoffmann Neopac is a privately-owned company, headquartered in Thun, Switzerland.
The group produces high-quality metal and plastic packaging in six locations: HOFFMANN
tins in Thun and Holland; Polyfoil® and plastic tubes with NEOPAC in Switzerland,
Hungary and the US; and 3D Neopac in India. Its longstanding customers include
internationally active pharmaceutical, cosmetics and consumer goods manufacturers in
the European, North American and Asian markets.
Neopac employs around 1,250 employees and has a capacity of 1.3 billion tubes. The
company is dedicated to sustainability in both its manufacturing processes with
renewable electricity and corporate culture, including a dedicated eco-conscious
packaging portfolio. For more information, visit www.neopac.com.
• New 8.8 meters wide multi-layer co-extrusion line will produce highly engineered thin gauge label films
• Innovative technology is unique for label films, with 36,000 tons of annual capacity designed for best-in-class energy efficiency
• Polypropylene is a widely recycled material that has an established recycling stream
Innovia Films, a science material leader and major producer of highly differentiated speciality Biaxially Oriented Polypropylene (BOPP), Bubble and Tenter technologies and Cast Polypropylene (CPP) films, announces the groundbreaking for a significant expansion at its Innovia business unit near Leipzig in Germany at the Dow ValuePark Schkopau.
A new 8.8 meters wide multi-layer co-extrusion line will produce highly engineered thin gauge label films to support the growing, sustainability driven demand for lower resin content materials. The new technology is unique for label films, with 36,000 tons of annual capacity designed for best-in-class energy efficiency. Production will commence in the second half of 2024.
Simon Huber, Managing Director Innovia Films Europe, commented: „The intended introduction of the BOPP - film on a production scale represents an innovation for the application as uncoated and printable label film that does not exist yet. The new line in Germany will supply thinner films for the label market, close to where many customers are located. Polypropylene is a widely recycled material that has an established recycling stream and that supports a circular economy of plastics“.
Giuseppe Ronzoni, General Manager at Innovia Films in Schkopau, Germany, concluded, “This technology offers clear advantages over the state of the art, especially for the life cycle assessment with regard to product-specific CO2 emissions. Further developments, retrofitting and the more sustainable change in the German electricity mix can lead to a further improvement in the environmental impact.”The investment is part of the company strategy to focus on providing more sustainable material for the label industry as part of their “Better Future” material science strategy. Thinner materials equal more material efficiency and a lower carbon footprint of the end product, which supports the carbon reduction strategy of many major brands that are looking to introduce more sustainable packaging into the market.
The new V13 Flat Pack Label Inspection system features bottom inspection functionality and can also be integrated into the new CV and CMV Combination systems that additionally combine checkweighing and metal detection.
Giesen, Germany, 20th March 2023 – Mettler-Toledo Product Inspection has launched a completely automated, full label inspection service for food manufacturers. The technology inspects 100% of products and shapes and identifies 100% of label data and quality challenges. This new portfolio, consisting of the V13 Flat Pack Label, CV and CMV Combination, is a cost effective way to exchange unreliable, manual spot checks with 100% automated label inspection in high speed production lines. The solution helps to achieve documented label inspection in line with industry guidelines such as the BRCGS to support consumer safety, prevent recalls and expensive retailer fines.
“We are very excited to be launching our new label inspection technology offering,” says Neil Gruettner, Business Development Manager, Vision Inspection, Mettler-Toledo. “The 100% automated label inspection portfolio is fully flexible and offers solutions that can easily be integrated into existing production lines, either as installation kits, standalone systems or combined with other Mettler-Toledo product inspection devices, such as checkweighers, metal detectors or x-ray systems. We are looking forward to demonstrating to new and existing customers how easy it is to replace manual spot checks with 100% label inspection. All help to reduce rework, recall risks and retailer fines”.
Many manufacturers struggle with label data and label quality issues. From common operator errors to equipment malfunctions, including torn labels or ink smudging, labelling has long been an issue for manufacturers that cannot be effectively solved with manual spot checks. Whether it is checking the right product is in the right package, the codes are readable and the ingredients such as allergens are correct, the new label inspection offering from Mettler-Toledo reliably detects every non conformity.
The new offering includes advanced Mettler-Toledo smart cameras to inspect oriented products from the side and top. This unique new smart line scan camera effectively inspects labels or prints on the underside of products and offers a 360° degree inspection head for checking round objects. The cameras can be mixed and matched to suit any production need and can also be used to inspect caps and lids. The software is particularly easy to use, featuring a dedicated tool set for label inspection that helps with product set-up. Additionally, it offers Software Tooltips which are inspection tools to intuitively guide operators through the image processing settings such as lights, shutter or focus to maximise image quality. The new technology can be retrofitted onto existing Mettler-Toledo equipment offering considerable space savings.
New Systems Overview:
V13 Flat Pack Label Inspection
Robust, flexible, space-saving: This solution carries out reliable label inspection from the bottom up to inspect labels on the underside of flat packs. The stand-alone solution offers configurable material handling options and can be extended with top and side smart cameras. www.mt.com/vi-V13
CV Combination
Efficient weight and label inspection: The CV Combination fully integrated system offers weight control and completeness check combined with label inspection for all product shapes. The space-saving solution is fully configurable from standardised modules and offers advanced quality control. www.mt.com/cw-vi
CMV Combination
Effective 3-in-1 inspection solution: This powerful critical control point delivers metal detection, weight control, and label inspection in one, fully integrated and space-saving device. Its configuration is flexible and can be designed to match application needs. www.mt.com/cw-md-vi
For more information, visit https://www.mt.com/pi-pr
About METTLER TOLEDO
METTLER TOLEDO is a global manufacturer of precision instruments and a service provider. The company ranks highly in a number of market segments. METTLER TOLEDO is a large provider of weighing systems and analysis instruments for use in laboratories and in-line measurement within demanding industrial and food production processes.
The Product Inspection division of METTLER TOLEDO designs automated inspection technology. The division includes metal detection systems manufactured by METTLER TOLEDO Safeline Limited, alongside Safeline X-ray Inspection, Garvens and Hi-Speed Checkweighing, CI-Vision and PCE Track & Trace brands. The product inspection solutions help to improve manufacturers’ process efficiency and compliance with industry standards and regulations. METTLER TOLEDO systems help to ensure consistently higher product quality, thereby working to protect both consumers as well as the reputation of manufacturers and their products and brands
An Ishida multihead weigher has enabled a leading French specialist mushroom and vegetable supplier to optimise the packing of its new pan-fried range, significantly increasing production while reducing product giveaway to deliver an attractive return on investment.
Francep, part of the Gelpass Group, offers a variety of premium vegetable products for the retail and foodservice sectors, with its reputation based in particular on wild mushrooms as well as potatoes and chestnuts. More recently the company has extended its portfolio to include processed products such as pan-fried mushrooms, pan-fried vegetables and cooked mashed potato.
While Francep was already using multihead weighing for its pan-fried vegetables incorporating specialist ingredients, including quinoa, bulgur and semolina, the previous machine was achieving low productivity and an unacceptable amount of giveaway.
The solution from Ishida was a 16-head multihead weigher from its CCW-RVE range which has delivered a 20% increase in productivity together with a 4% reduction in product loss.
The new weigher is part of a €3 million investment at Francep’s factory in Saint-Viance. The company’s selection of the CCW-RVE-216 was based on its very positive experience of Ishida technology on another of its packing lines, including the ease of use of the machine and Ishida’s high levels of service in terms of after-sales support and spare parts supply.
“We were already well aware and totally satisfied with the capabilities of Ishida technology,” explained Francep’s Site Director, Saint-Viance, Jérôme Prévost. “We were therefore confident that the company would find the best solution for our particular requirements.”
The 16-head Ishida RVE model features a set of booster hoppers, fitted directly under the weigh hoppers. This doubles the number of available hoppers, all of which utilise Ishida’s unique triple combination calculation software that can calculate three optimal weight combinations, double check them and then select the one nearest to the target weight - all in a single cycle. Product is discharged into the packs via two three-litre timing hoppers. All contact parts feature a stainless-steel coating with a raised surface that prevents product sticking and keeps it moving through the weigher.
In addition, the weigher’s rugged construction and hygienic design that prevents water ingress help to ensure long-term reliability.
At Francep, the machine is in operation for two daily seven-hour shifts for eight months of the year, and one daily seven-hour shift for the other four. The current 50 weighments per minute is well within its top speed of 100 packs per minute. This gives Francep the potential to further expand production capacity, with the line currently operating at around 80 percent capacity.
“We are highly satisfied with our investment and the Ishida is living up to its promises,” confirmed Jérôme Prévost. “We currently process about 100 tonnes of product per month and are confident we can increase this up to around 140 to 160 tonnes.”
Notes to editors:
Ishida is a world leader in the design, manufacture and installation of complete weighing, packing and inspection solutions for the food industry, helping manufacturers increase automation, reduce cost and downtime, increase operational efficiencies and maximise profits.
With an installed global base well in excess of 100,000 industrial machines, covering a huge number of applications and end markets, the company is the undisputed world market leader for multihead weighers and one of the leading global suppliers of snack food bagmakers, graders, traysealers, X-ray inspection systems, checkweighers, leak detectors and Industry 4.0 solutions.
This extensive product range, along with the company’s in-depth knowledge and experience of many industries, mean that Ishida is able to design and install complete turnkey solutions for markets such as snacks and other dry foods, meat, poultry, fish, dairy, ready meals and fresh produce.
The company’s vision is to play an enduring and indispensable role in the global food supply chain, ensuring food products are delivered and consumed safely, efficiently and sustainably around the world.
• The RISI PPI Awards honours paper and pulp businesses that develop groundbreaking, commercially viable products
• Mondi's Hug&Hold beverage packaging recognised as a stand-out product that replaces plastic shrink wrap, while saving costs and driving efficiencies
13 March 2023 – Mondi, a global leader in sustainable packaging and paper, has won the coveted PPI Award in the Product Innovation category for its Hug&Hold packaging solution. The Fastmarkets Forest Products PPI Awards are the only global awards dedicated to recognising the achievements of companies, mills and individuals in the pulp and paper sector.
Hug&Hold is a paper packaging solution designed and developed to wrap and transport PET beverage bottles, replacing plastic shrink wrap. It is a recyclable 100% paper-based solution, comprising a kraft paper sleeve and a corrugated clip to secure the bottles and offer a comfortable handle for transportation.
The Product Innovation Award is presented to companies that demonstrate how a newly developed product solves an existing need or problem. Hug&Hold is perfect for FMCG brands and beverage producers, who want more sustainable packaging solutions that appeal to consumers and meet their product protection needs.
A sustainable, functional and fully automated alternative to plastic shrink wrap means that brand owners can safely switch to the recyclable paper-based packaging solution, without any risk to their product or logistics. With Hug&Hold, Mondi is the first to manufacture and market a complete concept, providing a strong and stable solution that is made from renewable and fully recyclable materials, suitable for existing paper waste streams throughout Europe.
Tarik Aniba, Sales & Marketing Director Corrugated Solutions at Mondi, says: “We are committed to making the most sustainable packaging solutions for our customers and we are very proud to see our innovations being recognised by our peers.”
Silvia Hanzelova, Sales Director Specialty Kraft Paper at Mondi, says: “Leveraging Mondi's team of kraft paper and corrugated specialists, we were able to develop a fully paper-based solution with minimal material usage. Following thorough testing, Hug&Hold has been confirmed in terms of runnability and viability.”
The award ceremony took place in the city of Prague, Czechia, on 8 March 2023. Find out more about Hug&Hold, the responsible way to deliver your beverages.
/ends
About Mondi
Mondi is a global leader in packaging and paper, contributing to a better world by making innovative solutions that are sustainable by design. Our business is integrated across the value chain – from managing forests and producing pulp, paper and films, to developing and manufacturing sustainable consumer and industrial packaging solutions using paper where possible, plastic when useful. Sustainability is at the centre of our strategy, with our ambitious commitments to 2030 focused on circular driven solutions, created by empowered people, taking action on climate.
In 2021, Mondi had revenues of €7.0 billion and underlying EBITDA of €1.2 billion from continuing operations, and employed 21,000 people worldwide. Mondi has a premium listing on the London Stock Exchange (MNDI), where the Group is a FTSE100 constituent, and also has a secondary listing on the JSE Limited (MNP).
Leibinger to introduce new Coding & Marking System at the interpack fair
Tuttlingen (Germany), 9 March 2023 – Leibinger, the global innovation leader in Coding & Marking Systems, will be presenting an all-new Coding & Marking System at the interpack in Düsseldorf from 4-10 May 2023. With the ground-breaking innovation, the company is raising the benchmark and promising a new era in the marking of, for example, best-before dates and other codes on a wide range of materials.
“Especially in the case of cost-sensitive applications, such as in the F&B sector or in the Fast Moving Consumer Goods (FMCG) segment, it is decisive that the marking runs smoothly and without any interruptions. We have developed an entirely new Coding & Marking System that delivers exactly what it promises: absolutely worry-free printing. We will be bringing our innovation to life at our interpack trade fair stand,” reveals Christina Leibinger, CEO of Paul Leibinger GmbH & Co. KG and explains: “Also worthy of mention is the fact that the new system boasts the lowest operating costs in the industry. Just one of the reasons we are talking about a new era.”
Leibinger can be found at the interpack fair in Hall 8B, Stand D26.
For more information, visit www.leibinger-group.com.
Offering reliable, accurate wraparound labeling of up to 30 cartridges per minute, unit largely automates a conventionally manual process.
TurboFil Packaging Machines LLC, an equipment specialist dedicated solely to the design and development of liquid filling and assembly machines, has introduced a wraparound labeler that automates the often complex, labor-intensive process of dual syringe cartridge labeling. The company’s In-line Dual Syringe Labeler reliably, repeatably and accurately affixes labels around one or both cartridges in two-syringe systems.
For added versatility, TurboFil’s new machine offers both a semi-wrap mode, which wraps around one of the two cartridges, or full-wrap mode, which encircles both. The In-line Dual Syringe Labeler is designed to handle 50ml 1:1 pre-filled plastic dual-chamber syringes, such as those used in dental impression materials, restoratives and adhesives. With a maximum labeling speed of 25 meters/min, the unit can process up to 30 dual cartridges per minute.
The In-line Dual Syringe Labeler largely automates the traditionally cumbersome manual process of wraparound labeling in dual-chamber syringe settings. A single operator places syringes nose-up on the eight-foot labeling conveyor, where cartridge sensors identify them. Syringes then proceed toward the module’s servo-controlled HERMA US label applicator, where they are supported from the top with a belt. Labels are tamped on, then wrapped around one or both syringe barrels before continuing along the conveyor to a collection bin.
Given its alternating semi- and full-wrap capabilities, TurboFil’s In-line Dual Syringe Labeler can handle an especially broad range of labeling parameters. It can apply labels from 12-160mm wide, and from 12-400mm in length. Its feeder handles label rolls 300mm in diameter. An optional thermal-transfer printer also is available.
“Among other applications, dual syringes are increasingly utilized for dental products such as impression materials, restoratives, whiteners and adhesives,” said Deborah Smook, VP of Marketing & Business Development for TurboFil Packaging Machines LLC. “Solutions that streamline their production are increasingly sought-after by pharma companies looking to maximize capacity without sacrificing quality. The In-line Dual Syringe Labeler reduces the manpower required for an historically labor-intensive process down to a lone operator, allowing manufacturers to reallocate personnel to other priorities.”
About TurboFil Packaging Machines LLC
TurboFil is an equipment specialist dedicated solely to the design and development of liquid filling and assembly machines for the pharmaceutical, medical device, health & beauty and chemical industries. Since its inception in 1999, the company has created novel, durable production solutions for some of the industry's most challenging applications, consistently setting new benchmarks for filling precision and operational simplicity.
TurboFil's equipment portfolio features a broad range of standardized equipment, and the company also frequently collaborates with customers to develop, design and construct customized, built-to-spec machines. This versatility has made TurboFil a leader in supplying reliable, efficient and cost-effective filling and assembly systems that fit seamlessly into existing operations. For more information, visit www.TurboFil.com
Offering reliable, accurate wraparound labeling of up to 30 cartridges per minute, unit largely automates a conventionally manual process.
TurboFil Packaging Machines LLC, an equipment specialist dedicated solely to the design and development of liquid filling and assembly machines, has introduced a wraparound labeler that automates the often complex, labor-intensive process of dual syringe cartridge labeling. The company’s In-line Dual Syringe Labeler reliably, repeatably and accurately affixes labels around one or both cartridges in two-syringe systems.
For added versatility, TurboFil’s new machine offers both a semi-wrap mode, which wraps around one of the two cartridges, or full-wrap mode, which encircles both. The In-line Dual Syringe Labeler is designed to handle 50ml 1:1 pre-filled plastic dual-chamber syringes, such as those used in dental impression materials, restoratives and adhesives. With a maximum labeling speed of 25 meters/min, the unit can process up to 30 dual cartridges per minute.
The In-line Dual Syringe Labeler largely automates the traditionally cumbersome manual process of wraparound labeling in dual-chamber syringe settings. A single operator places syringes nose-up on the eight-foot labeling conveyor, where cartridge sensors identify them. Syringes then proceed toward the module’s servo-controlled HERMA US label applicator, where they are supported from the top with a belt. Labels are tamped on, then wrapped around one or both syringe barrels before continuing along the conveyor to a collection bin.
Given its alternating semi- and full-wrap capabilities, TurboFil’s In-line Dual Syringe Labeler can handle an especially broad range of labeling parameters. It can apply labels from 12-160mm wide, and from 12-400mm in length. Its feeder handles label rolls 300mm in diameter. An optional thermal-transfer printer also is available.
“Among other applications, dual syringes are increasingly utilized for dental products such as impression materials, restoratives, whiteners and adhesives,” said Deborah Smook, VP of Marketing & Business Development for TurboFil Packaging Machines LLC. “Solutions that streamline their production are increasingly sought-after by pharma companies looking to maximize capacity without sacrificing quality. The In-line Dual Syringe Labeler reduces the manpower required for an historically labor-intensive process down to a lone operator, allowing manufacturers to reallocate personnel to other priorities.”
About TurboFil Packaging Machines LLC
TurboFil is an equipment specialist dedicated solely to the design and development of liquid filling and assembly machines for the pharmaceutical, medical device, health & beauty and chemical industries. Since its inception in 1999, the company has created novel, durable production solutions for some of the industry's most challenging applications, consistently setting new benchmarks for filling precision and operational simplicity.
TurboFil's equipment portfolio features a broad range of standardized equipment, and the company also frequently collaborates with customers to develop, design and construct customized, built-to-spec machines. This versatility has made TurboFil a leader in supplying reliable, efficient and cost-effective filling and assembly systems that fit seamlessly into existing operations. For more information, visit www.TurboFil.com
From endlessly refillable and travel-friendly glass packaging solutions to recyclable
flexible refill packaging, the company's offering revolves around the green concept of
"Design Consciousness"
Berlin Packaging, the world's largest Hybrid Packaging Supplier® specialising in the supply of glass, plastic and metal packaging and closures, participates with Berlin
Packaging | Premi Industries at Cosmoprof Worldwide Bologna again this year. Berlin
Packaging | Premi Industries will present some cutting-edge innovations, united by the concept of "REspect the environment" at the trade show, at Hall 15 – stand B16 - C21: this pushes the company to create packaging solutions that respect the environment in line with the specific needs of the beauty market.
Reuse, reduce, recycle are the principles around which Berlin Packaging | Premi Industries designs recyclable solutions with the lowest possible environmental impact that can be reused or refilled, forming part of a virtuous recycling process as much as possible.
Among the new products are Airglass Refill & Go and Airglass Slim Refill & Go that combines the safety of an airless solution with the sustainability of a refill. With a simple click, thanks to the bayonet mechanism, the glass bottle becomes refillable an infinite number of times. This special feature allows the creation of an entire collection of different products, using the same glass bottle combined with airless refills with different formulas, each with its own dispensing system.
Airglass Refill & Go and Airglass Slim Refill & Go are the perfect allies for beauty formulas that need to be kept free from external contamination, thanks to the combination of airless packaging inside a refillable glass bottle. Airglass Refill & Go stands out for its compact and minimalist
design, while Airglass Slim Refill & Go combines glamorous and slender aesthetic with a special assembly feature that facilitates the correct disposal of each component thanks to a completely removable filling system.
Both collections also represent a perfect solution for travellers, as they allow consumers to separate the Airless PP bottle from the glass bottle: thanks to a safety clip that blocks the pump from dispensing, they can take them in total safety, effectively halving the weight of the product transported.
This year the Makeup in Glass collection is enhanced by iconic glass bottles with a squared shape combined with round accessories, for an attractive, playful and immediately recognisable design. This collection of bottles, available in 5ml and 10ml sizes, can be combined with multiple accessories to cover different areas of application, ranging from specific products for face and lips with flocked applicators, to those for eyes and eyebrows, with mascara applicators in different
shapes to obtain different performances. The glass increases the product’s perceived value and allows a wide variety of decorations to meet all brand needs, with the option of choosing between an elegant and classy or bold and contemporary look.
For the extra-premium packaging segment, Berlin Packaging | Premi Industries offers the sophisticated look of the Double Glass collection. Available in two sizes of 15ml and 30ml, it is the perfect mix of elegance and sophistication thanks to its attractive design: a tubular glass ampoule seemingly suspended inside a larger glass bottle that protects it from the outside while showcasing and enhancing the textures of the beauty formulas. Like the other collections, Double Glass is also designed for sustainability and reuse of packaging: once the product is finished, the ampoule can be easily replaced, up to a maximum of 25 refills.
Finally, the range of solutions on display at Cosmoprof is completed by Foamy 150ml, the first glass packaging for foam formulas on the skincare market. It has a premium feel, it is sustainable – since all the components can be easily separated and differentiated by material – and offers infinite possibilities for decoration. It is presented in combination with Sashi flexible packaging, available in standard 250ml and 500ml sizes, made entirely of PE and fully recyclable. Customisable over its entire surface to make any brand's beauty offerings attractive, Sashi flexible packaging also has a reduced environmental impact thanks to an extremely lightweight and compact format that reduces the overall pre-filling volume and transport costs.
SEA Vision USA is going to attend Interphex tradeshow in New York from April 25 to 27. This edition of Interphex will be particularly felt for SEA Vision Group which, at Booth 2705, will present its AI-powered Automated Line Clearance software for the first time in the US, installed on a machine developed by Marchesini Group.
The AI-powered Automated Line Clearance - developed by SEA Vision Group together with ARGO Vision, one of the most important Italian companies for computer vision and machine learning - will be shown for the first time in the US, which together with that of the European Union is one of the most advanced markets in the world in terms of production cycle safety requirements. The union between technologies developed in Italy and their declination for the logic of the American market means that the one presented at Interphex is an extremely refined software, developed using Artificial Intelligence algorithms.
According to first-rate exponents of American entrepreneurship, 2023 will be the year in which AI will make its official entry into large-scale production cycles. SEA Vision USA is ready for this appointment, thanks to over 20 years of expertise in the artificial vision sector, today more than ever hand in hand with the very rapid evolutions linked to the development of AI in the production processes of American pharma market companies.
Smart Line Clearance: safer and more efficient, with AI algorithms
Everybody knows that the line clearance processes are crucial stages performed before production begins. The objective is to ensure that equipment and work areas are clean/free from any residual materials or documents. However, these very important phases still require the manual intervention of operators to perform specific paper-based tasks and activities with consequent risks related to human error.
The need for greater safety and smoother processes are the main driver of SEA Vision Group’s Smart Clearance technology. This brand-new solution - already launched at Achema on August 2022 - is driven by AI algorithms to automate the line clearance procedures while avoiding errors, reducing the time required, and boosting the OEE of production lines.
Part of the Industry 4.0 software suite yudoo, Smart Clearance Technology is capable of performing automatic and accurate inspection of the packaging line working areas using cameras and sensors.
These devices are all managed by innovative smart acquisition system powered by AI algorithms which analyse the inspected scenes in depth and in real time, immediately identifying any machine parts out of position, foreign objects, or products passing through the machine. The result is that clearing and cleaning phases are digitized, and at the same time the checking phase is automated.
The AI system is also able to overcome the limitations of traditional vision systems in terms of glare, shade, or differing light conditions. The advantages are many: more accurate inspections in real time, shorter changeover times, added safety for the business’s quality processes, and enablement of Industry 4.0 factory digitization.
A set of vision controls for vials and syringes
At SEA Vision USA Booth, it will be showed off a wide range of controls on a demo station, including a preassembled combination of hardware and software required to perform vision inspection controls on injectables.
These kits (ChecKIT360 and ChecKITassembly) can be installed on any model of vial or syringe filling and capping machine, as well as on syringe assembly machines, to perform different checks and inspections. At the booth it will be possible to see how the software actually works, for example performing the following inspections:
• Vial crimping defects
• Flip-off presence and colours
• Stopper presence and position
• Cap presence and position
• Correct syringe assembly
• Syringe label presence
SEA Vision Group’s expertise and experience in serialisation & aggregation software architecture is key in creating a cutting-edge solution for any pharmaceutical manufacturer that wants to be ready for the final DSCSA deadline of 27 November 2023. Do you have a project? Get in touch with our experts by visiting Booth 2705 at Interphex!
High-definition print technology of the Velox IDS-PT™ 250 further
expands the digital decoration options for Neopac’s EcoDesign tubes.
Hoffmann Neopac, a global provider of high-quality packaging and dosing applications for pharma, beauty and oral care, has enhanced its tube production capabilities with the addition of a cutting-edge digital printing technology from Velox, a developer and manufacturer of industrial direct-to-shape digital decorators for cylindrical container production.
For Neopac, the infrastructure infusion includes the recently announced innovation in high-definition technology for its Velox IDS-PT™ Series system, allowing for superior digital printing quality spanning a variety of factors: high resolution photorealism, smooth gradients, sharp text or symbols, original fonts, and fine lines. The technology allows for printing on virtually any type of tube material, including Neopac’s signature Polyfoil® tubes, and eco-design substrates such as Polyfoil® MMB tubes, PCR tubes, sugarcane resin tubes, PE mono-material, and uneven surfaces such as the company’s PICEA™ wood tubes.
With Velox’s direct-to-shape digital technology, Neopac can offer an extended gamut print of colors including cap printing and 360-degree seamless decoration. Additionally, the technology allows for selective matte/gloss effects, smooth gradients, and opaque white for printing on a darker tube body.
The company has also optimized the sample process, which allows customers to validate
the product before it is produced.
"We are thrilled to be able to offer our customers in cosmetics, pharma OTC and oral
care the highest quality digital printing capabilities with Velox's cutting-edge
technology," said Mark Aegler, CEO of Hoffmann Neopac. "This portfolio broadening investment exemplifies our commitment to providing customers with industry-leading products and services."
"Receiving full approval for our new high-definition ink technology in a tube production
line is a significant milestone, and we are confident that it will continue to help
companies like Hoffmann Neopac drive growth and expand their market share in the
FMCG industry. Velox is committed to providing the most advanced mass production
digital technology in the market and continues to expand its technology capabilities,”
said Marian Cofler, CEO of Velox.
In addition to the Velox system’s eco-friendly high-definition digital printing quality and
inline speed of up to 250 tubes per minute, Hoffmann Neopac has made other
significant strides toward more sustainable production as well. Last year Neopac installed
solar power panels on its plant in Debrecen, Hungary. Among other infrastructure, the
panels are used to power the Velox machine.
“We are now at the stage where this new technology can be incorporated into inline tube
production, leading to extremely high decoration speed on the largest diameter and
length tubes, and making it possible to print varying references,” says Michael Wagner,
COO of Hoffmann Neopac. “With this combination of cutting-edge technology and
sustainable practices, Hoffmann Neopac is well-positioned to meet the evolving needs of
the packaging industry while minimizing environmental impact.”
About Hoffmann Neopac
Hoffmann Neopac is a privately-owned company, headquartered in Thun, Switzerland.
The group produces high-quality metal and plastic packaging in six locations: HOFFMANN
tins in Thun and Holland; Polyfoil® and plastic tubes with NEOPAC in Switzerland,
Hungary and the US; and 3D Neopac in India. Its longstanding customers include
internationally active pharmaceutical, cosmetics and consumer goods manufacturers in
the European, North American and Asian markets.
Neopac employs around 1,250 employees and has a capacity of 1.3 billion tubes. The
company is dedicated to sustainability in both its manufacturing processes with
renewable electricity and corporate culture, including a dedicated eco-conscious
packaging portfolio. For more information, visit www.neopac.com.